A method for the design of a technology for the abrasive waterjet cutting of materials is based on the determination of the constant of cuttability of materials using an abrasive waterjet Kawj according to four different versions. Version A, where three deformation parameters are measured on the test cut/sample, namely selected depth hx [mm], local roughness Rax [μm] at depth hx and local deviation of the cut trace from the normal plane Yretx at depth hx. Version B, where merely two deformation parameters are measured, namely the reference depth het [mm] and deviation of the cut trace from the normal plane Yretx [mm] or, according to version C, where one parameter is mearured, namely either the ultrasonic wave speed vLUZ [m · s–1] or Young's modulus Emat [MPa]; Kawj being calculated from relevant deformation parameters. The last option is version D, where the design of the whole technology is carried out by calculation of Kawj according to the Young's modulus Emat or according to the ultrasonic wave speed vLUZ of the cut material.
The submitted contribution focuses on the clarification of a laser beam cutting technology especially from the point of view of created surface topography. It provides a new view on a deformation process caused by laser beam action and on possibilities of using the surface topography. The measurement and characterisation of surface topography was performed in depth traces using a contact profilometer Surftest SJ 401 and by and an optical-contact profilometer Talysurf CLI 2000 (measured from the top edge of the sample). Thanks to this procedure, it was possible to observe and to measure a development of the numerical values of the surface (profile) roughness parameter Ra. Based on the measurement of the surface topography, there were analyzed and interpreted data with a purpose to theoretically describe surface topography and to develop an analytical solution for the profile topographical function. By using the profile topographical function, it is possible to solve the practical problems the most engineers and users face in laser beam cutting technology (LBC) process, as well as to maximize LBC manufacturing system performance and to determine the values of the process parameters that will reach the desired product quality.
The submitted paper aims to clarify the abrasive waterjet technology, particularly from the point of view of produced surface topography. It provides a new insight into the deformation process caused by the effect of abrasive waterjet and into the possibilities of using the surface topography for solving the issues of optimization of the process. The subject of study is a system of cutting tool, material and final surface topography and optimization of their parameters. The cutting or disintegrating tool of abrasive waterjet technology is flexible. The trajectory of its cut traces is strictly determined here by disintegration resistance at critical moments of tool-material interaction. The physico-mechanical character of the interaction within the cut will manifest itself in the final surface condition. This process can be re-analysed by measuring the selected elements of topography and roughness on the final surface, namely depending on the depth of the cut, technological parameters of the tool and mechanical parameters of the material. The mentioned principle is the basis of the presented solution. It lies in the analytical processing and description of correlation interrelations between set technological and measured topographical quantities in relation to the depth of cut and the type of material.
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