Accurate position-force control is a core and challenging problem in robotics, especially for manipulators with redundant DOFs. For example, trajectory tracking based control usually fails for grinding robots due to intolerable impact forces imposed onto the end-effectors. The main difficulties lie in the coupling of motion and contact force, redundancy resolution and physical constraints, etc. In this paper, we propose a novel motionforce control strategy in the framework of projection recurrent neural networks. Tracking error and contact force are described in orthogonal spaces respectively, and by selecting minimizing joint torque as secondary task, the control problem is formulated as a quadratic-programming (QP) problem under multiple constraints. In order to obtain real-time optimization of joint toque which is non-convex relative to joint angles, the original QP is reconstructed in velocity level, where the original objective function is replaced by its time derivative. Then a dynamic neural network which is convergence provable is established to solve the modified QP problem online. This work generalizes projection recurrent neural network based position control of manipulators to that of position-force control, which opens a new avenue to shift position-force control of manipulators from pure control perspective to cross design with both convergence and optimality consideration. Numerical and experimental results show that the proposed scheme achieves accurate position-force control, and is capable of handling inequality constraints such as joint angular, velocity and torque limitations, simultaneously, consumption of joint torque can be decreased effectively.

With the development of Industry 4.0, additive manufacturing will be widely used to produce customized components. However, it is rather time-consuming and expensive to produce components with sound structure and good mechanical properties using additive manufacturing by a trial-and-error approach. To obtain optimal process conditions, numerous experiments are needed to optimize the process variables within given machines and processes. Digital twins (DT) are defined as a digital representation of a production system or service or just an active unique product characterized by certain properties or conditions. They are the potential solution to assist in overcoming many issues in additive manufacturing, in order to improve part quality and shorten the time to qualify products. The DT system could be very helpful to understand, analyze and improve the product, service system or production. However, the development of genuine DT is still impeded due to lots of factors, such as the lack of a thorough understanding of the DT concept, framework, and development methods. Moreover, the linkage between existing brownfield systems and their data are under development. This paper aims to summarize the current status and issues in DT for additive manufacturing, in order to provide more references for subsequent research on DT systems.

Purpose Applications of robotic systems in agriculture, forestry and high-altitude work will enter a new and huge stage in the near future. For these application fields, climbing robots have attracted much attention and have become one central topic in robotic research. The purpose of this paper is to propose an energy-optimal motion planning method for climbing robots that are applied in an outdoor environment. Design/methodology/approach First, a self-designed climbing robot named Climbot is briefly introduced. Then, an energy-optimal motion planning method is proposed for Climbot with simultaneous consideration of kinematic constraints and dynamic constraints. To decrease computing complexity, an acceleration continuous trajectory planner and a path planner based on spatial continuous curve are designed. Simulation and experimental results indicate that this method can search an energy-optimal path effectively. Findings Climbot can evidently reduce energy consumption when it moves along the energy-optimal path derived by the method used in this paper. Research limitations/implications Only one step climbing motion planning is considered in this method. Practical implications With the proposed motion planning method, climbing robots applied in an outdoor environment can commit more missions with limit power supply. In addition, it is also proved that this motion planning method is effective in a complicated obstacle environment with collision-free constraint. Originality/value The main contribution of this paper is that it establishes a two-planner system to solve the complex motion planning problem with kinodynamic constraints.