Conventional heterogeneous dispersion polymerizations of unsaturated monomers are performed in either aqueous or organic dispersing media with the addition of interfacially active agents to stabilize the colloidal dispersion that forms. Successful stabilization of the polymer colloid during polymerization results in the formation of high molar mass polymers with high rates of polymerization. An environmentally responsible alternative to aqueous and organic dispersing media for heterogeneous dispersion polymerizations is described in which supercritical carbon dioxide (CO(2)) is used in conjunction with molecularly engineered free radical initiators and amphipathic molecules that are specifically designed to be interfacially active in CO(2). Conventional lipophilic monomers, exemplified by methyl methacrylate, can be quantitatively (>90 percent) polymerized heterogeneously to very high degrees of polymerization (>3000) in supercritical CO(2) in the presence of an added stabilizer to form kinetically stable dispersions that result in micrometer-sized particles with a narrow size distribution.
X-ray photoelectron spectroscopy (XPS) has been used to
investigate the surface characteristics of various novel fluorinated acrylate homopolymers
[1,1-dihydroperfluorooctyl acrylate (PFOA),
1,1-dihydroperfluorooctyl methacrylate (PFOMA),
1,1,2,2-tetrahydroperfluorooctyl acrylate (PTAN)] as
well as diblock copolymers consisting of both a fluorocarbon block of
PFOA and a hydrocarbon block of
polystyrene (PS). This technique allows nondestructive depth
profiling of the top ∼100 Å of a material,
providing both elemental composition and chemical state information.
Due to the low surface energy of
the fluorinated species, its enhanced presence on the surface is of
importance in any potential applications.
Angle-dependent XPS surface studies were conducted on polymer
thick films to monitor surface segregation
of the fluorinated component as a function of depth. Fluorine and
the fluorine-containing constituents
are surface enriched relative to carbon and oxygen from the acrylate
portions of the polymers. This
effect also occurs in the diblock copolymers, where the PFOA block
prefers the polymer−air interface.
Furthermore, this surface segregation is enhanced when the samples
are thermally annealed. Also, the
quantitative XPS data reveal other subtleties in the overall polymer
structures, such as extent of chain
branching in PFOA, PFOMA, and the diblock copolymers and the slight
variations in average fluorine-containing side chain lengths in PTAN.
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