Fouling caused by oil and other pollutants is one of the most serious challenges for membranes used for oil/water separation. Aiming at improving the comprehensive antifouling property of membranes and thus achieving long-term cyclic stability, it is reported in this work the design of a kind of zwitterionic nanosized hydrogels grafted poly(vinylidene fluoride) (PVDF) microfiltration membrane (ZNG-g-PVDF) with superior fouling-tolerant property for oil-in-water emulsion separation. Sulfobetaine zwitterionic nanohydrogels with the diameter of ≈50 nm are synthesized by an inverse microemulsion polymerization process. They are then grafted onto the surface of PVDF microfiltration membrane, endowing the membrane a superhydrophilic and nearly zero oil adhesion property. This ZNG-g-PVDF membrane exhibits great tolerance and resistance to salts pH, especially an excellent antifouling property to oil-in-water emulsions containing various pollutants such as surfactants, proteins, and natural organic materials (e.g., humic acid). The comprehensive antifouling property of the membrane gives rise to the cyclic stability of the membrane greatly improved. A nearly 100% recovery ratio of permeating flux is achieved during several cycles of oil-in-water emulsion filtration. The ZNG-g-PVDF membrane shows great potential in treating practical oily wastewater containing complicated components in the effluent.

Recently, ultrathin polyamide nanofiltration membranes fabricated on nanomaterial-based supports have overcome the limitations of conventional supports and show greatly improved separation performance. However, the feasibility of the nanomaterial-based supports for large-scale fabrication of the ultrathin polyamide membrane is still unclear. Herein, we report a controllable and saleable fabrication technique for a single-walled carbon nanotube (SWCNT) network support via brush painting. The mechanical and chemical stability of the SWCNT network support were carefully examined, and an ultrathin polyamide membrane with thickness of ∼15 nm was successfully fabricated based on such a support. The obtained thin-film composite (TFC) polyamide nanofiltration membranes exhibited extremely high water permeability of ∼40 L m–2 h –1 bar–1, a high Na2SO 4 rejection of 96.5%, and high monovalent/divalent ion permeation selectivity and maintained highly efficient ion sieving throughout 48 h of testing. This work demonstrates a practical route toward the controllable large-scale fabrication of the TFC membrane with an SWCNT network support for ion and molecule sieving. This work is also expected to boost the mass production and practical applications of state-of-the-art membranes composed of one-dimensional and two-dimensional nanomaterials as well as the nanomaterial-supported TFC membranes.