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The properties of fibres wet spun from solutions of polymers can be altered within wide limits by using information on the rheological properties of the spinning solutions, the phase equilibrium diagrams of polymer solventprecipitator systems, and information on the glass transition and crystallization in the system. The homogeneity of the structure and properties of the fibre increase in the order of spinning methods: diffusion, thermotropic, mechanotropic.At present, approximately 5 million tons/year of chemical fibres (polyacrylonitrile, cellulose, polyvinyl chloride, polyaramid, polyvinyl alcohol, and several other kinds) are manufactured worldwide by spinning from solutions of polymers. These are textile fibres for general household applications and also a different kind of industrial fibres high-strength, highmodulus, thermostable, heat-resistant, etc.The manufacturers and developers of chemical fibre technology are attempting to obtain a defined set of physicomechanical properties of the fibres (yarns) for use in different articles in certain conditions, up to production of narrowly specialized fibres. It is sometimes necessary for the fibre to have a uniform structure both in the transverse and in the longitudinal direction and sometimes vice versa. For some articles, it is necessary to realize the maximum breaking strength of the fibres, while for others, it is the maximum elongation, high porosity, or density, smooth or rough surface, different shape of the cross section, etc.The properties of chemical fibres are a function of many factors primarily the chemical composition of the polymer and physical state of the polymer in the fibre, i.e., its structure. The mechanical properties of a fibre the breaking strength and elongation at break, modulus of elasticity, sorption capacity, etc. can differ by more than one order of magnitude even with the same polymer composition. These differences in the properties of a fibre are due to certain organization of the structure of the polymer. The structure of the polymer in a fibre is usually in a nonequilibrium, frozen usually in the amorphouscrystalline state. For this reason, the properties of the fibre are also a function of the composition and morphology of these phases and their interrelationships. Unfortunately, analyzing the structure of a polymer is complex, expensive, and laborious. In addition, there is no unambiguous correlation between the structure and properties of a fibre. The defectiveness of the macrostructure of the fibre also affects this correlation.Let us define the terminology and basic concepts of the structure of the polymer in a fibre.Macrostructure. Structural regions comparable to the transverse dimensions of a fibre, i.e., greater than 0.01 µm, include segments with different density, porosity, orientation of the polymer chains, crystallinity, etc. The size of the segments with a different structure along a fibre can vary from several micrometers to 10 m and more these are layers, fibrils, pores, and void cavities, thickened and thinned ...
The properties of fibres wet spun from solutions of polymers can be altered within wide limits by using information on the rheological properties of the spinning solutions, the phase equilibrium diagrams of polymer solventprecipitator systems, and information on the glass transition and crystallization in the system. The homogeneity of the structure and properties of the fibre increase in the order of spinning methods: diffusion, thermotropic, mechanotropic.At present, approximately 5 million tons/year of chemical fibres (polyacrylonitrile, cellulose, polyvinyl chloride, polyaramid, polyvinyl alcohol, and several other kinds) are manufactured worldwide by spinning from solutions of polymers. These are textile fibres for general household applications and also a different kind of industrial fibres high-strength, highmodulus, thermostable, heat-resistant, etc.The manufacturers and developers of chemical fibre technology are attempting to obtain a defined set of physicomechanical properties of the fibres (yarns) for use in different articles in certain conditions, up to production of narrowly specialized fibres. It is sometimes necessary for the fibre to have a uniform structure both in the transverse and in the longitudinal direction and sometimes vice versa. For some articles, it is necessary to realize the maximum breaking strength of the fibres, while for others, it is the maximum elongation, high porosity, or density, smooth or rough surface, different shape of the cross section, etc.The properties of chemical fibres are a function of many factors primarily the chemical composition of the polymer and physical state of the polymer in the fibre, i.e., its structure. The mechanical properties of a fibre the breaking strength and elongation at break, modulus of elasticity, sorption capacity, etc. can differ by more than one order of magnitude even with the same polymer composition. These differences in the properties of a fibre are due to certain organization of the structure of the polymer. The structure of the polymer in a fibre is usually in a nonequilibrium, frozen usually in the amorphouscrystalline state. For this reason, the properties of the fibre are also a function of the composition and morphology of these phases and their interrelationships. Unfortunately, analyzing the structure of a polymer is complex, expensive, and laborious. In addition, there is no unambiguous correlation between the structure and properties of a fibre. The defectiveness of the macrostructure of the fibre also affects this correlation.Let us define the terminology and basic concepts of the structure of the polymer in a fibre.Macrostructure. Structural regions comparable to the transverse dimensions of a fibre, i.e., greater than 0.01 µm, include segments with different density, porosity, orientation of the polymer chains, crystallinity, etc. The size of the segments with a different structure along a fibre can vary from several micrometers to 10 m and more these are layers, fibrils, pores, and void cavities, thickened and thinned ...
678.01It was shown that gelation takes place according to a scenario determined by the trajectory of movement of the state of the polymer solution from the initial position to the binodal in the phase separation diagram of the polymer-solvent-precipitant system. The fundamental quantitative characteristics of gelation in spinning of chemical fibres from polymer solutions and their calculation relations were determined.More than 4 million tons of chemical fibres are now manufactured from solutions of polymers by the wet spinning method in the world each year. The common mechanism of fabrication of gel fibres combines the different technologies for these fibres. The present article analyzes gelation in wet spinning of fibres from polymer solutions based on phase diagrams.The gel phase, which is the primary structure of the fibre, determines its properties to a great degree. Beginning with the research of S. P. Papkov [1, 2], gelation in fibre spinning has been considered from the point of view of the phase state of the polymer solutions. In our article, we examine gelation as the basic stage of wet spinning based on a five-dimensional phase-equilibrium diagram of the system polymersolventprecipitator (concentration)mechanical fieldtemperature. The gelation process is considered as movement (kinetics) of the state of the system in phase space, reflected by the phase diagram. It is assumed that the rate of the phase transition (gelation) at each point of phase space is much greater than the rate of movement of the system over this phase space.Traditionally, gelation has only been considered as a diffusion phenomenon in the polymersolventprecipitator system and correspondingly, the change in the concentrations of these components. In this case, gelation takes place according to a scenario defined by the trajectory of movement of the state of the polymer solution from the point of the initial position to the gel region, intersecting the binodal in the phase separation diagram of the polymersolventprecipitator system as a function of both the change in the concentrations and the change in the phase diagram itself when the composition of the solvent changes.The phase diagram of amorphous separation of the polyacrylonitrile (PAN)dimethylformamide (DMF) system and the change when the solvent is replaced by DMFwater mixture (curves 2-5) are shown in Fig. 1. Crystallization equilibrium in the PANDMF system plays an important role in formation of the gel, especially its structure. Crystalline PAN is limitedly soluble in DMF (curve 6). The system located below this line contains undissolved PAN crystallites (crystal nuclei) and the system above the line does not contain these crystallites. The gel formed at a temperature below the crystallization line is [1, 2] a network associated at points by crystallites. The state and mechanical properties of the gel determines the line of the glassy state of the concentrated (with respect to the polymer) phase to a great degree (line 7).However, in the five-dimensional phase equilibrium d...
A dynamic model of polymer wet spinning coagulation process is proposed in this article. The model is based on the double diffusion phenomenon, phase separation process, continuity balance, and momentum balance of the entire coagulation process. The uniqueness of the model lies in its dynamic feature. The model can simulate the system's dynamic response to variations in system inputs/parameters. Steady‐state system solutions can also be produced as the long‐time solutions of the dynamic model; a settling time can be observed at the same time. This paper employs a computationally efficient method of lines numerical algorithm for solving the dynamic model. A simulation experiment on a selected non‐solvent‐solvent‐polymer ternary system is carried out to verify the model as well as the numerical method. The dynamic simulation results are analyzed and discussed. At the end of the article, h‐refinement and p‐refinement are used to confirm the spatial convergence of the numerical solutions. © 2016 American Institute of Chemical Engineers AIChE J, 62: 3432–3440, 2016
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