Nanoparticles (NPs) are materials
considered to be 1–100
nm in size and are available in different dimensional shapes, geometrical
sizes, physical morphologies, mechanical robustness, and chemical
compositions. Irrespective of the dimensions (i.e., zero-dimensional
(0D), one-dimensional (1D), and two-dimensional (2D)), NPs have a
tendency to become entangled together, forming aggregations due to
high attraction, making it hard to realize their full potential from
their ordered counterparts. Many challenges exist to attain high-quality
stabilized dispersion and long-range ordered assembly of NPs. Three-dimensional
printing (3DP), also known as additive manufacturing (AM), is a technique
dependent on layer-by-layer material addition for building 3D structures
and encompasses a few categories based on the feedstock material types
and printing mechanisms. One benefit from the 3DP procedures is their
capability to produce anisotropic microstructural/nanostructural characteristics
for desired mechanical reinforcement, transport phenomena, energy
management, and biomedical implants. This paper briefly overviews
relevant 3DP methods with an embedded nature to assemble nanoparticles
without interference with external fields (e.g., magnetic or electrical).
Our focus is the shear-field-induced nanoparticle alignment, covering
material jetting-, electrohydrodynamic-, filament melting-, and ink
writing-based 3DP. A concise summary of photopolymerization and its
“optical tweezer” effects on nanoparticle confinement
also inspires creative approaches in generating ordered nanostructures.
The nanoparticles and polymers involved in this review are diverse,
consisting of metallic, ceramic, and carbon nanoparticles in matrices
or on surfaces of varying macromolecules. A short statement of challenges
(e.g., low resolution, slow printing speed, limited material options)
for 3DP-enabled nanoparticle orders provides some perspectives toward
the enormous potential of 3DP in directing NPs assembly and fabricating
high-performance polymer/nanoparticle composites.