2006
DOI: 10.1889/1.2433299
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48.3: Continuous Coating of Photo-Alignment Layer on a Flexible Color Filter for LCDs Using a Roll-to-Roll Manufacturing Process

Abstract: We applied a photo‐alignment method to the color filter instead of a rubbing method to form an orientation layer continuously. We confirmed that the column spacers with the size of 5.5 μm in height and 20‐μm‐square did not affect both the coating and alignment process.

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Cited by 6 publications
(5 citation statements)
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“…Recently, several schemes in which the substrate with the photoaligning material is moved while irradiated are suggested. Sonehara et al 33 realized roll-to-roll translation of flexible substrates under luminous flux. It allowed implementation of continuous manufacturing of optical films.…”
Section: Photoirradiation Proceduresmentioning
confidence: 99%
“…Recently, several schemes in which the substrate with the photoaligning material is moved while irradiated are suggested. Sonehara et al 33 realized roll-to-roll translation of flexible substrates under luminous flux. It allowed implementation of continuous manufacturing of optical films.…”
Section: Photoirradiation Proceduresmentioning
confidence: 99%
“…Optimization of light printer parameters (wavelength of exposure, photoaligning material and divergence angle of the beam) enabled us to reduce exposure energy from ≈ 1 J/cm 2 to (≈150 mJ/cm 2 ). These studies enabled us to use roll-to-roll technology for the production of full-color ORW e-paper devices (see Figure 7) [23,24]. A challenge for substrate transport is ensuring precise movement of the substrate.…”
Section: Resultsmentioning
confidence: 99%
“…We have previously reported roll-to-roll-based technologies for advanced LCDs, [23][24][25] including the use of a roll-to-roll process in (1) the manufacture of a bendable backlight system and (2) the continuous coating of a photoalignment layer on a flexible color filter. With the incorporation of the TFT-backplane rolls discussed in this article into these previously reported backlight and color-filter rolls, we have successfully demonstrated prototypes of a very thin, light LCD panel.…”
Section: Roll-to-roll Process For the Fabrication Of Tft-backplane Rollsmentioning
confidence: 99%