To minimise well-count, sustain high injectivity and enable high offtake rates from the associated oil producers, cased-hole frac-pack water injectors in deepwater fields are often operated at relatively high injection rates. However, continuous injection at high rates (velocities) may displace the proppants in the sand-control system, increasing the vulnerability of such injectors to impairments by fines invasion. To mitigate this impairment mechanism, a new fibre-based product (interconnected fibre network) was recently introduced for locking proppants in-place. Although the product was extensively tested in the laboratory prior to its release, its field performance and impacts on injectivity remain uncertain.
To improve the reliability and longevity of a critical frac-pack water-injection well in a giant West-Africa deepwater oilfield, this proprietary product was recently deployed. Being the first field application in the exploration-and-production industry, this case-study presents an opportunity to validate the results of prior numerical and laboratory experiments while identifying relevant improvement areas for future developments and field applications. Specifically, the impacts of this product on well injectivity and other performance indicators were investigated.
Within 6 months of start-up, the well injected ca. 7 MMbbl of treated seawater and surveillance data acquired. Although this fibre-reinforced cased-hole frac-pack injector is still at relative infancy, this paper presents initial insights gained from managing the well. For the current evaluation, the surveillance techniques employed include the Hall-plot and deep-bed filtration analysis, complemented by step-rate, injectivity and pressure-transient tests. Among other findings, the performance of this well is generally comparable to the conventional (unreinforced) frac-pack injectors completed in an analogue reservoir in the same field.
To a reasonable extent, this pioneering case-study allays the pre-installation concerns that the product would hamper injectivity. The present observations notwithstanding, there remain some key uncertainties and challenges, which are potentially reducible as more statistically significant performance datasets become available from this field and elsewhere. It is too early to conclude from available data that the fibre-reinforced frac-pack performs better than the (previously used) non-fibre-reinforced frac pack injectors in this field.