Metakaolin based geopolymer binder was synthesized using variable factors such as Na2O/SiO2, Na2O/Al2O3 and H2O/Na2O molar ratios as well as curing time. Metakaolin was used as an alumino-silicate source incorporating with strong alkali activators; sodium hydroxide solution to undergo polycondenation and hence a formation of hardened geopolymeric binder. This work was aimed to investigate the effect of Na2O/SiO2, Na2O/Al2O3 and H2O/Na2O ratios, as well as curing time on phase transformation. The chemical composition, phase development and microstructure of reaction products were examined by X-ray fluorescence, X-ray diffraction analysis and scanning electron microscopy with respect to their final compressive strength. Increasing the molar ratios of Na2O/Al2O3 and H2O/Na2O tended to favour the transformation of amorphous gel to various types of crystalline zeolite. Sodalite (pseudo-phase zeolite) and zeolite belonging to the Faujasite group, as well as zeolite X and A were identified in these mixtures. Based on this study, systems that favoured the formation of zeolitic products tended to possess lower strengths.Keywords: Geopolymer binder, Microstructure, Zeolite, Amorphous gel, Aluminosilicates
IntroductionGeopolymer or alkali polysialate is an entirely known material that could be used in a wide range of potential applications includes: fire resistant materials, thermal insulation, ceramic tiles, thermal shock refractories, cements and concretes, high-tech composites aircraft interior and automobile, radioactive and toxic waste containment, arts and decoration. These can be formed by mixing aluminate and-silicate materials such as silica fume, fly ash, rice husk ash, slag, waste glass, industrial wastes, kaolinite and metakaolin with strong alkali activators or solution [1][2][3]. The basic of geopolymerization process involve dissolution of solid alumino-silicate oxides in alkali hydroxide or alkali silicate solution, diffusion or transportation of the dissolved Si and Al complexes from the initial raw material, formation of a gel phase and finally hardening of the gel phase. The hydration products forming in the thee-dimensional rigid network geopolymer are composed of variety structures, such as amorphous phase, semi-crystalline phase, as well as fully crystalline zeolite phase. A high content of amorphous geopolymeric gel resulted to the high compressive strength, while a formation of zeolite phase in geopolymer matrix produced lower strength [4][5][6][7].