In the conventional
steelmaking process, slag is the second-largest byproduct. Although
most slags have ways to be reused, the demand for small BOF (basic
oxygen furnace) slag is still limited. This study aimed to develop
a fluidized-bed chemical looping system using BOF slag as an oxygen
carrier and methane as a fuel to produce heat for the steelmaking
process. The results of the BOF slag reaction test on a batch fluidization
and reaction test facility indicated that the methane conversion rate
increased with an increase in the methane concentrations and the reaction
temperature. As methane concentration increased from 5 to 15 v/v %
at the reaction temperature of 950 °C and the fluidized velocity
of 5.1 times the minimum fluidized velocity of BOF slag, the methane
conversion rate increased from 65.8 to 76.6%. By setting 10 v/v %
as the referenced methane concentration, the methane conversion rate
corresponded to 71.6%, and as the reaction temperature increased to
980 °C, the methane conversion rate of 85.7% was achieved. The
fluidized gas velocity influenced the fluidized state of the oxygen
carrier and the gas residence time in the reactor. As the gas velocity
was 1.9 times the minimum fluidization velocity of BOF, the methane
and oxygen carrier conversion rates reached 83.3 and 13.0% at the
referenced methane concentration and reaction temperature of 950 °C.
The experimental results could offer the required design and operation
parameters for the methane fluidized bed chemical looping system using
BOF slag as the oxygen carrier.