Current fracture mechanics methods for fatigue assessment, including those that consider thresholds for crack propagation, are based on long crack behaviour. The present work is concerned with an attempt to predict the fatigue strength of welded joints using a fracture mechanics approach that takes into account the fatigue behaviour of short cracks. The methodology estimates the fatigue crack propagation rate as a function of the difference between the applied driving force and the material threshold for crack propagation, which is a function of crack length. The fatigue strength of butt welded specimens stressed transversely was analysed. Experimental results from the literature were used for comparison. Estimations are obtained by using only the fatigue limit and the fatigue propagation threshold for long cracks, and the applied stress distribution along the crack path obtained from simple finite element models. The influence of plate thickness, initial crack length, and reinforcement angle on fatigue strength of butt welded joints was analysed. Results show good agreement with experimental trends. STWJ/425a crack length a f final crack length a i initial crack length a np length of non-propagating crack da/dN crack propagation rate A, C, m environmentally sensitive material constants d microstructural dimension (e.g. grain size) h weld reinforcement height k material constant that takes into account development of DK C k tx stress concentration at given distance x from weld toe surface DK applied stress intensity factor range DK C extrinsic component of DK th DK CR extrinsic component of DK thR DK dR microstructural threshold DK th fatigue crack propagation threshold DK thR fatigue crack propagation threshold for long cracks M k correction factor n constant N total fatigue life R stress ratio (minimum stress/maximum stress) t plate thickness t 0 reference plate thickness w weld reinforcement width x distance from weld toe surface along crack path Y crack shape parameter Y u crack shape parameter for welded joint a weld reinforcement angle r weld toe radius Ds nominal stress adjacent to welded joint Ds e fatigue limit (endurance 10 7 cycles) Ds eR smooth fatigue limit Ds n nominal applied stress range Ds t fatigue strength for thickness t Ds t0 fatigue strength for reference thickness t 0 Ds th threshold stress range for crack propagation s u ultimate tensile strength s ys yield strength Ds(x) local applied stress range s yy (x) non-uniform stress field calculated along notch bisector, without considering presence of crack
INTRODUCTIONMechanical fatigue of metallic materials