A Combinatory Approach to Order Release and Shop Scheduling in Discrete Manufacturing Environments

Lalas, C.; Mourtzis, Dimitris; Papakostas, Nikolaos; Chryssolouris, George

doi:10.1109/etfa.2005.1612620

Cited by 5 publications

(3 citation statements)

References 22 publications

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Order By: Relevance

“…In addition to the LOMC method, there are four other typical order release methods which are based on the order release cycle characteristics including periodic release method, continuous order release method, LUMS OR method and the input‐output control (IOC) based optimisation model release method. The periodic release method which is also called as push release converts the load by considering the position of the work centre in the workpiece machining process, setting the upper limit of the load and releasing the order according to a fixed period [11]. The continuous order release method, also known as pull releasement.…”

Section: Literature Reviewmentioning

confidence: 99%

Simulation‐based optimisation for order release of printed circuit board workshop with process switching constraints

Yue,

Xu,

Wang

et al. 2024

IET Collab Intel Manufact

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Workload control (WLC) is usually employed to make order release to attain workload balance, satisfactory delivery rate and high production efficiency. However, in the real production environment of printed circuit board (PCB) industries, slight modifications in the product process shifts the bottleneck resources which leads to misjudge the effect of WLC and may ultimately increase the lateness of orders. Therefore, this research focuses on the order release problem of PCB production system considering main process flow and shifting of bottlenecks. At first, certain improvements are proposed on the classic WLC method and two order release control strategies based on process switching are designed to generate order release plan on the basis of Lancaster University Management School Corrected Order Release method. Furthermore, different scheduling rules are investigated along with the upper workload limits on the PCB system simultaneously. Finally, a simulation model is developed to analyse the impact of order release methods on the system performance through simulation experiments. Furthermore, extensive simulation experiments for different scheduling rules on bottleneck resource and different workload upper limit ratios are also carried out in the current research. Simulation results show that the process order release control strategy based on process switching has a strong adaptability in PCB manufacturing system.

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Section: Literature Reviewmentioning

confidence: 99%

Simulation‐based optimisation for order release of printed circuit board workshop with process switching constraints

Yue,

Xu,

Wang

et al. 2024

IET Collab Intel Manufact

View full text Add to dashboard Cite

show abstract

“…Multi-item lot-sizing problem was discussed in the paper by developing planning problem mathematically and suggested some solutions to the problem. Lalas et al (2005) presented a new approach for integrating MRP and shop floor scheduling in discrete manufacturing environment. Hadas and Cyplik (2007) suggested a general idea of hybrid MRP/TOC system to carry out it in a diesel engine factory.…”

Section: Literature Reviewmentioning

confidence: 99%

Integrated advance manufacturing planning and execution system

Younus

Waqas

et al. 2010

IJIMS

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Increasing international competition in the global market demands a significant decrease in product costs and manufacturing lead time, and improvement of product quality. In striving to remain competitive, manufacturing industries must deliver products to customer at the lowest cost with the best quality in minimum lead time. As a result, it has become compulsory to implement an integrated advance manufacturing planning and execution system that supports shorter product cycles with real time monitoring of processes. This paper presents a suitable integrated advance manufacturing planning and execution software system for a batch production aerospace manufacturing industry. The software system receives the customer's order and performs material requirement planning using software. The software system sends procurement requisitions, release orders, weekly and daily plans, and work orders to the concerned shops. It keeps track of work in process. In case of variation of order, the software system will automatically update the relevant data.

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“…Despite the popularity of the MRP system, its implementation is not usually successful as compared to its cost effect [2,3,4]. C. Lalas presents a new approach for integrating MRP and shop floor scheduling in discrete manufacturing environment [5].The Wenchao proposed different methods of improving the MRP II in an enterprise [6].…”

Section: Introductionmentioning

confidence: 99%

Study and Execution of Advanced Batch Production Planning System for an Aerospace Industry

Younus

et al. 2009

AMM

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Modern manufacturing industries are increasingly faced with international competition and fluctuating market conditions in the age of globalization. In striving to remain competitive, manufacturing industries must deliver products to customer at the lowest cost, at the best quality and in the minimum lead time. As a result, it becomes mandatory to design and implement the advance production planning and scheduling system that supports shorter product cycles despite more complex and specialized manufacturing processes. The advance production planning and scheduling system provides the leaner production strategies and real time information throughout the industry. This paper presents an appropriate Advance Production Planning and Scheduling Software System for a batch production aerospace manufacturing industry. The Software system receive the customer‘s order and perform material requirement planning using software. The software system sends procurement requisition to the procurement department for the materials which is not available in the store for manufacturing of parts. It issues release order to the store section for the issuance of material to the manufacturing shops. It also issues weekly and daily plan with production schedule to the manufacturing shops. It also issues work orders to the production shops for the manufacturing and assembly of the parts. On the completion of the product assembly, proper closing of the work orders has to be done and product may deliver to the warehouse for further handing over to the customers. In case of modification of order by the customer, the Software System will automatically update the relevant data.

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A Combinatory Approach to Order Release and Shop Scheduling in Discrete Manufacturing Environments

Cited by 5 publications

References 22 publications

Simulation‐based optimisation for order release of printed circuit board workshop with process switching constraints

Simulation‐based optimisation for order release of printed circuit board workshop with process switching constraints

Integrated advance manufacturing planning and execution system

Study and Execution of Advanced Batch Production Planning System for an Aerospace Industry

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