The impacts of hot air drying (AD), freeze drying (FD), infrared drying, microwave drying and vacuum drying as pre-drying methods for explosion puffing drying (EPD), on the qualities of pear chips were studied. The lowest total color differences were found in the FD and FD-EPD dried pear chips (ΔE 10.7 and 9.78, respectively). Substantial volume expansion (7.4%) was only observed in the FD-EPD dried chips, which was in line with its expanded porous microstructures. The FD-EPD dried pear chips exhibited a relatively low hardness (26.1 N) and the highest crispness (36.5), indicating a crispier texture. The FD-EPD dried pear chips showed the second fastest rehydration rate. Sensory analysis suggested that, compared with conventional AD pre-drying, FD pre-drying dramatically improved the overall quality of pear chips. In conclusion, FD-EPD could be used as a competitive drying method for obtaining high-quality fruit chips or processing valuable material.
PRACTICAL APPLICATIONSFruit chips, as a healthy snack, have become increasingly popular in the diet of modern consumers. Among many fruit chip production technologies, explosion puffing drying (EPD) is an efficient technology with unique advantages on super crispy texture. Generally, prior to EPD drying, hot air drying (AD) is used as a pre-dying treatment for reducing the moisture content of a raw material. However, severe shrinkage, nutritional degradation and color deterioration often occur during AD pre-drying stage. The research for answers to this technological challenge was the motivation of this study, which evaluated the impact of different pre-drying process on qualities of pear chips. The data shown would provide scientific rationales for obtaining high-quality fruit chips or processing valuable material.