Feedstock flexibility
is highly advantageous for the viability
of (solvent-based) biorefineries but comes with the considerable challenge
of having to cope with the varying nature and typically high abundance
of nonlignocellulose compounds in the most readily available residual
biomass streams. Here, we demonstrate that mild aqueous acetone organosolv
fractionation of various complex lignocellulosic raw materials (roadside
grass, wheat straw, birch branches, almond shells, and a mixed stream
thereof) is indeed negatively affected by these compounds and present
a versatile strategy to mitigate this bottleneck in biorefining. A
biomass pre-extraction approach has been developed to remove the detrimental
extractives with (aqueous) acetone prior to fractionation. Pre-extraction
removed organic extractives as well as minerals, primarily reducing
acid dose requirements for fractionation and loss of hemicellulose
sugars by degradation and improved the purity of the isolated lignin.
We show how pre-extraction affects the effectiveness of the biorefinery
process, including detailed mass balances for pretreatment, downstream
processing, and product characteristics, and how it affects solvent
and energy use with a first conceptual process design. The integrated
biorefining approach allows for the improved compatibility of biorefineries
with sustainable feedstock supply chains, enhanced biomass valorization
(i.e., isolation of bioactive compounds from the extract), and more
effective biomass processing with limited variation in product quality.