A comprehensive review of advances in ultrasonic vibration machining on SiCp/Al composites

Yuan, Zhaojie; Xiang, Daohui; Peng, Peicheng; Zhang, Zhiqiang; Li, Binghao; Ma, Mingyang; Zhang, Zhipeng; Gao, Guofu; Zhao, Bo

doi:10.1016/j.jmrt.2023.04.245

Cited by 52 publications

(1 citation statement)

References 100 publications

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“…Particle-reinforced composites (SiCp/Al) have excellent physical properties compared to conventional materials [1]. Such as higher wear resistance, resistance and lower coefficient of expansion.…”

Section: Introductionmentioning

confidence: 99%

Analytical modelling of cutting force in pulsed laser-assisted turnings of SiCp/Al composites

Mingming,

Qiao,

Chen

et al. 2024

Preprint

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Particle-reinforced composites (SiCp/Al) are widely used in aerospace and military industries due to their excellent properties. Heating SiCp/Al with a pulsed laser softens the material, which reduces cutting forces, decreases tool wear and improves surface quality. During pulsed laser heating-assisted cutting of SiCp/Al, the modeling of cutting force prediction is complicated by the laser's involvement in the material temperature increase and its property changes. Therefore, a cutting force prediction model was developed considering the effect of laser heating on the properties of SiCp/Al materials. First, the source of cutting force of common cutting SiCp/Al is analyzed and the cutting force model of common cutting SiCp/Al is established. Secondly, the cutting temperature of pulsed laser heating-assisted cutting of 25% SiCp/Al was measured experimentally. Finally, the temperature-susceptible parameters were correlated with the temperature of pulsed laser heating-assisted cutting of SiCp/Al and introduced into the cutting force model for ordinary cutting of SiCp/Al, so as to obtain a cutting force model that takes into account the effect of laser heating on the performance of SiCp/Al, and experimental verification was carried out. The error between the predicted and experimental values is within 20%, which proves the feasibility of the prediction model and provides a theoretical basis for the back-sequence pulsed laser heating-assisted cutting of SiCp/Al.

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Section: Introductionmentioning

confidence: 99%

Analytical modelling of cutting force in pulsed laser-assisted turnings of SiCp/Al composites

Mingming,

Qiao,

Chen

et al. 2024

Preprint

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Enhanced dry machinability of honeycomb‐reinforced ablative thermal protection composites by longitudinal ultrasonic‐assisted milling

Shi,

Yang,

Hou

et al. 2024

Polymer Composites

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Honeycomb‐reinforced ablation thermal protection (HRATP) composites are widely used in aircraft thermal protection systems as one of the most effective thermal protection methods. The conventional milling (CM) method renders it susceptible to various processing damages, which directly affects the bonding strength of the whole component. Aiming at the poor surface quality caused by the large cutting force in the cutting process, a longitudinal ultrasonic‐assisted milling (LUAM) method was proposed, which realized the periodic separation of multi‐edge micro‐tooth milling cutter and workpiece, effectively reduced the cutting force and improved the surface quality. A motion trajectory model for a multi‐edge micro‐tooth milling cutter was developed, and an experimental study of LUAM was conducted. The effects of different tools and ultrasonic characterization parameters on cutting force, cutting temperature, and surface quality were compared and analyzed. The results of the comparison between the four different tools indicate that the multi‐edge micro‐tooth milling cutter exhibits the highest machining quality. Compared with CM, applying longitudinal ultrasonic vibration to the multi‐edge micro‐tooth milling cutter reduces the inlet burr length by 33.3%, and the chip was mainly removed in a small particle manner.Highlights A multi‐edge micro‐tooth LUAM model was established of HRATP composites. Sensitivity analysis of milling and vibration parameters on temperature. LUAM reduces the cutting temperature by 12.4% and the burr by 33.3%. LUAM significantly enhanced the surface quality compared with CM.

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Ultrasonic Vibration-Assisted Cutting

Ding,

Zhao,

Zhao

et al. 2024

Hybrid-Energy Cutting of Aerospace Alloys

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A comprehensive review of advances in ultrasonic vibration machining on SiCp/Al composites

Cited by 52 publications

References 100 publications

Analytical modelling of cutting force in pulsed laser-assisted turnings of SiCp/Al composites

Analytical modelling of cutting force in pulsed laser-assisted turnings of SiCp/Al composites

Enhanced dry machinability of honeycomb‐reinforced ablative thermal protection composites by longitudinal ultrasonic‐assisted milling

Ultrasonic Vibration-Assisted Cutting

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