A comprehensive review of tool surface texturing in the cutting process

Zhou, Xiaorong; Zhou, Tao; Yuan, Sen; Tian, Pengfei; Zou, Zichuan

doi:10.1007/s00170-022-10305-0

Cited by 10 publications

(5 citation statements)

References 151 publications

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“…28 The processing principle of laser burning surface texture is shown in Figure 2 (a). 29 Three common laser forms include nanosecond (ns) laser, picosecond (ps) laser, and femtosecond (fs) laser.…”

Section: Laser Surface Texturingmentioning

confidence: 99%

“…Three commonly used surface texture preparation techniques (a) laser surface texturing, (b) electrical discharge processing, and (c) electrochemical machining. 29,40,46 direct ablation is a kind of material reduction manufacturing. In this processing method, the laser beam is directly in contact with the processed surface, and the high-energy laser beam is directly used to partially melt and evaporate the material on the surface of the material.…”

Section: Laser Surface Texturingmentioning

confidence: 99%

“…Three commonly used surface texture preparation techniques (a) laser surface texturing, (b) electrical discharge processing, and (c) electrochemical machining. 29,40,46 …”

Section: The Preparation Of Surface Texturementioning

confidence: 99%

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Research progress of surface texturing to improve the tribological properties: A review

Liu,

Yang,

et al. 2023

Proceedings of the Institution of Mechanical Engineers, Part J:

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In the process of machine and mechanical operation, it is inevitable to face problems such as friction and wear. At present, there are many solutions to solve the problems. As a very effective method, surface texturing has been applied in many projects. In recent years, surface texturing has made great achievements in the study of friction pair surface, which is of great significance to improve the tribological properties of friction pair surface. In this paper, the author reviews the main research results of surface texturing in controlling friction in recent years and points out the research purpose and development status of surface texture. The preparation of texturing is summarized and analyzed from two aspects: shape and size control accuracy and surface quality. The research on the anti-friction mechanism of texture is reviewed, and the three states of dry friction, fluid lubrication, and boundary lubrication are analyzed, respectively. The optimization of morphology and parameters was discussed, and the optimal parameter range was obtained. Finally, the above aspects of the full text are summarized, and the problems faced by all aspects are put forward. Combined with the actual situation of the current research, the future development prospect of surface texture technology is prospected.

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Section: Laser Surface Texturingmentioning

confidence: 99%

Section: Laser Surface Texturingmentioning

confidence: 99%

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Research progress of surface texturing to improve the tribological properties: A review

Liu,

Yang,

et al. 2023

Proceedings of the Institution of Mechanical Engineers, Part J:

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show abstract

“…Regarding the application of surface texturing to enhance the performance of manufacturing tools, the literature presents extensive research applied to machining tools. Several studies, such as those conducted by Machado et al [16], Zhou et al [17], Alok et al [18], and Özel et al [19], provide comprehensive reviews on the subject. On the other hand, the literature shows a more limited number of studies related to the application in metal forming tools.…”

Section: Introductionmentioning

confidence: 99%

The role of manufacturing-induced texture on the tribological performance of cold work tool steels

de Oliveira Lopes,

Tolotti de Almeida,

Johnson

et al. 2024

Surf. Topogr.: Metrol. Prop.

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Manufacturing operations produce surface characteristics that, although stochastic, can significantly affect functionality, especially in forming tools, impacting contact and lubrication conditions during operation. This study investigates the influence of stochastic microtextures resulting from milling on the tribological performance of cold work tool steels with two different carbon contents (0.8 and 2 wt%). Different surface textures were observed resulting from the different C contents, with 3D roughness parameters indicating rougher surfaces for the 2.0% wt. C steel. Tribological behavior was assessed using the strip drawing test to analyze friction, wear coefficients, and wear mechanisms. Surface analysis before and after testing was executed employed SEM, EDX, and CLSM, with CLSM also used to determine 3D roughness parameters of the worn tracks. Post-test macrographic analyses and 2D roughness measurements were conducted on the pulled sheets. Tribological test data revealed lower friction and wear coefficients for the 2.0 wt.% C tool steel, with susceptibility to abrasion wear, while the 0.8 wt.% C tool exhibited a higher tendency towards adhesion wear. Post-test analysis suggested smoother surfaces for the 2.0 wt.% C steel compared to the 0.8 wt.% C steel. Macrographic analysis showed no visible wear marks on sheets tested with the 2.0 wt.% C steel, contrasting with wear grooves visible on sheets pulled against the 0.8 wt.% C steel. Additionally, 2D roughness measurements indicated higher roughness after pulling against the 0.8 wt.% C tool compared to the 2.0 wt. C tool. Overall, the study demonstrates that manufacturing-induced textures without the need of post-manufacturing texturing influence the tribological performance of the evaluated steels, opening an avenue to be explored to improve the tribological performance of forming tools.

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“…Additionally, these types of tools with micro-textures are collectively called "micro-textured tools". The existence of micro-textures can effectively reduce the contact area between the tool and the chip being cut, thereby improving the cutting performance of the tool [7][8][9][10]. Moreover, when the tool is cutting in certain lubrication conditions, the advantages of the micro-texture will be more obvious.…”

Section: Introductionmentioning

confidence: 99%

Multi-Objective Optimization Design of Micro-Texture Parameters of Tool for Cutting GH4169 during Spray Cooling

Feng

Fan

et al. 2023

Lubricants

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This study explores the performance of micro-textured tools when cutting GH4169 during spray cooling. First, the morphologies of the micro-textures were selected according to the simulation and experiments. Secondly, cutting experiments were carried out during spray cooling. As appropriate for each experiment, regression models of cutting force, cutting temperature, or tool wear area were established, and variance analysis was conducted. The cutting force, cutting temperature, and tool wear area functions were obtained from the respective regression models. Based on these functions, the micro-texture parameters were optimized using the response surface method with the cutting force, cutting temperature, and rake face wear area as the objectives. Finally, a full factor experiment on the micro-texture parameters was designed using Minitab, and cutting experiments were conducted using micro-textured tools with these parameters. Taking a relatively low cutting force, cutting temperature, and tool wear as the objectives, a genetic algorithm multi-objective optimization model for the micro-texture parameters of the tools was established, and the model was solved using the NSGA-II algorithm to obtain a Pareto solution set and micro-texture parameters with a good, comprehensive cutting performance. The micro-texture morphology and parameters obtained in this study can also be used for cutting other high-temperature alloy materials with similar properties to GH4169. This research method can also be used to optimize micro-textured tools for cutting other materials.

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A comprehensive review of tool surface texturing in the cutting process

Cited by 10 publications

References 151 publications

Research progress of surface texturing to improve the tribological properties: A review

Research progress of surface texturing to improve the tribological properties: A review

The role of manufacturing-induced texture on the tribological performance of cold work tool steels

Multi-Objective Optimization Design of Micro-Texture Parameters of Tool for Cutting GH4169 during Spray Cooling

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