Interesterification
is an alternative reaction for the production
of fatty acid alkyl esters from triglycerides, a pathway that avoids
unwanted byproduct formation. In this work, the technical and economic
feasibility of soybean oil interesterification for biodiesel production
on a commercial scale is assessed. The interesterification kinetics
of triolein (model soybean oil) and methyl acetate using ferric sulfate
as a heterogeneous acid catalyst are experimentally determined, and
the results are used to parameterize a kinetic model. Process simulations
are developed using Aspen Plus V11 for acid and alkaline heterogeneously
catalyzed interesterification plants at varying production rates and
methyl acetate-to-oil molar ratios (MAOMRs). At all production capacities
and MAOMRs tested, the acid-catalyzed processes are found to have
more favorable process energy consumption and profitability metrics
compared to the alkaline-catalyzed processes. The most economically
promising design operates at a production capacity of 30,000 metric
tons/yr and an MAOMR of 10:1 with a net present value of $34 million
after 20 years and a biodiesel breakeven price of $0.78/kg. This case
has a process energy demand of 35,000 MJ/h, resulting in a process
energy ratio of 0.25. This work indicates that interesterification
shows commercial viability and is a promising alternative to transesterification
for biodiesel production.