We have synthesized and characterized
a novel phosphorothioate
CpG oligodeoxynucleotide (CpG ODN)-Ficoll conjugated nanoparticulate
adjuvant, termed DV230-Ficoll. This adjuvant was constructed from
an amine-functionalized-Ficoll, a heterobifunctional linker (succinimidyl-[(N-maleimidopropionamido)-hexaethylene glycol] ester) and
the CpG-ODN DV230. Herein, we describe the evaluation of the purity
and reactivity of linkers of different lengths for CpG-ODN-Ficoll
conjugation, optimization of linker coupling, and conjugation of thiol-functionalized
CpG to maleimide-functionalized Ficoll and process scale-up. Physicochemical
characterization of independently produced lots of DV230-Ficoll reveal
a bioconjugate with a particle size of approximately 50 nm and covalent
attachment of more than 100 molecules of CpG per Ficoll. Solutions
of purified DV230-Ficoll were stable for at least 12 months at frozen
and refrigerated temperatures and stability was further enhanced in
lyophilized form. Compared to nonconjugated monomeric DV230, the DV230-Ficoll
conjugate demonstrated improved in vitro potency for induction of
IFN-α from human peripheral blood mononuclear cells and induced
higher titer neutralizing antibody responses against coadministered
anthrax recombinant protective antigen in mice. The processes described
here establish a reproducible and robust process for the synthesis
of a novel, size-controlled, and stable CpG-ODN nanoparticle adjuvant
suitable for manufacture and use in vaccines.