A dynamic composite rolling model based on Lemaitre damage theory

Wang, Tao; Zhao, Wenqiang; Yun, Yuliang; Li, Zixuan; Wang, Zhihua; Huang, Qingxue

doi:10.1016/j.ijmecsci.2024.109067

Cited by 4 publications

(2 citation statements)

References 79 publications

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“…The cold roll bonding process generally requires a first-pass reduction rate of 60% to achieve effective bonding, and often needs annealing treatment to eliminate residual stresses. The process has been widely used in laminated metal composites such as Al/Cu and Al/Fe [13][14][15]. Heterothermal roll bonding can effectively coordinate the deformation resistance of each metal layer caused by the different temperatures of each component layer in the embryo material, so as to complete the laminated materials with large performance differences, and can be used to prepare Ti/Al, Ti/Mg, Fe/Al and other laminates [16][17][18].…”

Section: Introductionmentioning

confidence: 99%

Numerical Simulation and Experimental Verification of Hot Roll Bonding of 7000 Series Aluminum Alloy Laminated Materials

Xu,

Xia,

2024

Metals

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In the present study, the hot roll bonding process of 7000 series aluminum alloy laminated materials was numerically simulated and investigated using the finite element method, and the process parameters were experimentally verified by properties testing and microstructure analysis after hot roll bonding. In the roll bonding process of aluminum alloy laminated materials, the effects of the intermediate layer, pass reduction ratio, rolling speed and thickness ratio of component layers were studied. The results of finite element simulations showed that the addition of a 701 intermediate layer in the hot roll bonding process could effectively coordinate the deformation of the 705 layer and 706 layer and prevented the warping of the laminated material during hot rolling. It is recommended to use a multi-pass rolling process with small deformation and high speed, and the recommended rolling reduction ratio is 20%~30%, the hot rolling speed is 1.5~2.5 m/s and the thickness ratio of the 705 layer and 706 layer is about 1:5. Based on the above numerical results, five-layer and seven-layer 7000 series aluminum alloy laminated materials were prepared by the hot roll bonding process. The results showed that metallurgical bonding was realized between each component layer, and no delamination was observed from the tensile fracture between the interfaces of component layers. The tensile strength of the prepared laminated materials decreased with the increase in the thickness ratio of the 705 layer, and the bonding strengths of the laminated materials were in the range of 88–99 MPa. The experimental results verified the rationality of the process parameters recommended by the numerical simulations in terms of warping and delamination prevention.

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Section: Introductionmentioning

confidence: 99%

Numerical Simulation and Experimental Verification of Hot Roll Bonding of 7000 Series Aluminum Alloy Laminated Materials

Xu,

Xia,

2024

Metals

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“…Therefore, compared to explosive welding and diffusion welding methods, the rolling composite method has a stable product quality and simple equipment, and can easily achieve automation and large-scale production. In recent years, the rolling method has been widely studied due to its efficiency and economy and has been applied to the preparation of other homogeneous or heterogeneous metal laminated composite plates [ 18 , 19 , 20 , 21 , 22 ].…”

Section: Introductionmentioning

confidence: 99%

Enhanced Mechanical Properties of Ti/Mg Laminated Composites Using a Differential Temperature Rolling Process under a Protective Atmosphere

Qi,

Jia,

Wen

et al. 2024

Materials

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Addressing the issue of low bonding strength in Ti/Mg laminated composites due to interfacial oxidation, this study employs a differential temperature rolling method using longitudinal induction heating to fabricate Ti/Mg composite plates. The entire process is conducted under an argon gas protective atmosphere, which prevents interfacial oxidation while achieving uniform deformation. The effects of reduction on the mechanical properties and microstructure of the composite plates are thoroughly investigated. Results indicate that as the reduction increases, the bonding strength gradually increases, mainly attributed to the increased mechanical interlocking area and a broader element diffusion layer. This corresponds to a transition from a brittle to a ductile fracture at the microscopic tensile–shear fracture surface. When the reduction reaches 47.5%, the Ti/Mg interfacial strength reaches 63 MPa, which is approximately a 20% improvement compared to the bonded strength with previous oxidation at the interface. Notably, at a low reduction of 17.5%, the bonding strength is significantly enhanced by about one time. Additionally, it was found that a strong bonded interface at a high reduction is beneficial in hindering the propagation of interfacial cracks during tensile testing, enhancing the ability of the Ti/Mg composite plates to resist interfacial delamination.

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Simulation, experiment and application of the damage analysis in the sheet plate forming based on modified Lemaitre model

Hu,

Li,

Liu

et al. 2024

Materials Today Communications

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A dynamic composite rolling model based on Lemaitre damage theory

Cited by 4 publications

References 79 publications

Numerical Simulation and Experimental Verification of Hot Roll Bonding of 7000 Series Aluminum Alloy Laminated Materials

Numerical Simulation and Experimental Verification of Hot Roll Bonding of 7000 Series Aluminum Alloy Laminated Materials

Enhanced Mechanical Properties of Ti/Mg Laminated Composites Using a Differential Temperature Rolling Process under a Protective Atmosphere

Simulation, experiment and application of the damage analysis in the sheet plate forming based on modified Lemaitre model

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