Effective surface passive heat dissipation and durable superhydrophobicity
are highly desired for promoting more flexible applications of power-intensive
energy systems of aluminum and aluminum-based composites. Herein,
we developed a simple and universal approach to fabricate durable
superhydrophobic composite coatings composed of hexamethyldisilazane-modified
silicon carbide nanowires (HMDS-SiCNWs) and fluorosilicone (FSi) resin.
The as-prepared superhydrophobic coating on aluminum substrates exhibited
excellent water-repellent property, stain repellency, corrosion resistance,
and outstanding mechanical durability, largely due to the hierarchical
micro-/nanoscale structure and low surface energy created by HMDS-SiCNWs
on the FSi resin matrix. The coatings maintained superhydrophobic
after exposure to harsh conditions such as knife scraping, tape peeling,
and immersing in boiled water and liquid nitrogen for 1 h. When functioned
on an Al radiator for a constant 18 W heat source, such a coating
can decrease the temperature by as much as 10 °C and improve
the cooling efficiency by up to 10%. Therefore, the combined passive
heat dissipation and superhydrophobic multifunctional coating shows
promising application in heat exchange systems which are required
to be exposed to harsh external environments.