2017
DOI: 10.1002/nme.5609
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A fictitious domain method for the simulation of thermoelastic deformations in NC‐milling processes

Abstract: Summary This paper presents a (higher‐order) finite element approach for the simulation of heat diffusion and thermoelastic deformations in NC‐milling processes. The inherent continuous material removal in the process of the simulation is taken into account via continuous removal‐dependent refinements of a paraxial hexahedron base‐mesh covering a given workpiece. These refinements rely on isotropic bisections of these hexahedrons along with subdivisions of the latter into tetrahedrons and pyramids in correspon… Show more

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Cited by 8 publications
(5 citation statements)
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“…3a shows an example of such a geometry: a large mountain region with a complex and fine-structured surface (the Lauterbrunnen Valley in Switzerland). For instance, in [6] the varying boundary in an NC-milling process is resolved by using the marching volume polytopes algorithm in order to simulate thermoelastic deformations. The application of the marching volume polytopes algorithm as introduced in [7] gives a piecewise linear approximation of the surface, see Fig.…”
Section: Finite Cell Methodsmentioning
confidence: 99%
See 1 more Smart Citation
“…3a shows an example of such a geometry: a large mountain region with a complex and fine-structured surface (the Lauterbrunnen Valley in Switzerland). For instance, in [6] the varying boundary in an NC-milling process is resolved by using the marching volume polytopes algorithm in order to simulate thermoelastic deformations. The application of the marching volume polytopes algorithm as introduced in [7] gives a piecewise linear approximation of the surface, see Fig.…”
Section: Finite Cell Methodsmentioning
confidence: 99%
“…The FCM approach can also be applied to geometries with varying boundaries (in time). For instance, in [6] the varying boundary in an NC-milling process is resolved by using the marching volume polytopes algorithm in order to simulate thermoelastic deformations. We emphasize that using FCM drastically reduce the engineering effort for pre-processing (almost no cost for meshing) and one benefits from the high robustness of the method with respect to imprecise or even flawed CAD models [8].…”
Section: Finite Cell Methodsmentioning
confidence: 99%
“…For a more detailed discussion of the described variant of the fictitious domain method, see the work of Byfut and Schröder. 38…”
Section: Figure 11mentioning
confidence: 99%
“…For a more detailed discussion of the material parameters, the boundary data, and the temporal and spatial discretizations of (30), see the work of Byfut and Schröder. 38 For the mesh generation with respect to the time-dependent domains (29), the initial domainΩ is meshed with paraxial hexahedrons to yield some initial set of hexahedrons. As described in Section 5.3, an octree-like refinement is used for every considered time step of the temporal discretization to obtain a set of hexahedrons that is refined toward the interface Γ t .…”
Section: Simulation Of An Nc Milling Processmentioning
confidence: 99%
“…The feature that no complicated mesh topological operation is needed makes the fixed mesh method more and more popular for moving boundary problems in recent years. [18][19][20][21][22][23][24][25] FDM has received considerable interest and is widely used so far. This kind of method is generally a body-force-based method since the particle's effect on the fluid is modeled by introducing a body force in the momentum equation.…”
Section: Introductionmentioning
confidence: 99%