ABSTRACT:The key requirements for a membrane in polymer electrolyte membrane fuel cells are a high ion conductivity, mechanical strength, and barrier properties. We reported earlier on two new promising hyperbranched polymers: poly(benzimidazole-co-aniline) (PBIANI), with a uniform rectangular net structure, and poly(benzimidazole-co-benzene) (PBIB), with a honeycomb structure. Both polymers exhibit a high ion conductivity and mechanical strength and have proven themselves suitable for the membranes of high-temperature polymer electrolyte membrane fuel cells. In this article, we deal with the determination of crystal structure and free-volume cell/ microvoid size of these two polymers. Both PBIANI and PBIB had the same d-spacing (3.5 Å ). However, the percentage of crystallinity was higher and the crystallite size was larger for PBIB. The kinetic diameters of hydrogen (2.89 Å ), oxygen (3.46 Å ), water (2.60 Å ), and methanol ($ 4.00 Å ) were much larger than the free-volume cell/ microvoid diameters of PBIANI (1.81 Å ) and PBIB (1.96 Å ) but much smaller than those of Nafion 115 (6.54 Å ) and polybenzimidazole (PBI) ($ 6.00 Å ). The very small free-volume sizes of PBIANI and PBIB ensured good barrier properties against hydrogen, oxygen, water, and methanol, unlike those of Nafion-and PBI-type membranes. V C 2011 Wiley Periodicals, Inc. J Appl Polym Sci 121: [923][924][925][926][927][928][929] 2011