Lignin-derived aromatic
chemicals offer a compelling alternative
to petrochemical feedstocks, and new applications are the focus of
extensive interest. 4-Hydroxybenzoic acid (H), vanillic
acid (G), and syringic acid (S) are readily
obtained via oxidative depolymerization of hardwood lignin substrates.
Here, we explore the use of these compounds to access biaryl dicarboxylate
esters that represent biobased, less toxic alternatives to phthalate
plasticizers. Chemical and electrochemical methods are developed for
catalytic reductive coupling of sulfonate derivatives of H, G, and S to access all possible homo-
and cross-coupling products. A conventional NiCl2/bipyridine
catalyst is able to access the H–H and G–G products, but new catalysts are identified to afford the more challenging
coupling products, including a NiCl2/bisphosphine catalyst
for S–S and a NiCl2/phenanthroline/PdCl2/phosphine cocatalyst system for H–G, H–S, and G–S. High-throughput experimentation
methods with a chemical reductant (Zn powder) are shown to provide
an efficient screening platform for identification of new catalysts,
while electrochemical methods can access improved yields and/or facilitate
implementation on larger scale. Plasticizer tests are performed with
poly(vinyl chloride), using esters of the 4,4′-biaryl dicarboxylate
products. The H–G and G–G derivatives,
in particular, exhibit performance advantages relative to an established
petroleum-based phthalate ester plasticizer.