The development of high-content non-noble metal nanocatalysts
is
important for multiphase catalysis applications. However, it is a
challenge to solve the agglomeration in the preparation of high-content
metal catalysts. In this paper, a carbon-based catalyst (Co@CN-G-600)
with 71.28 wt % cobalt metal content was prepared using a new strategy
of gas-phase carbon coating assisted by glycerol. The core of this
strategy is to maintain the spacing of metallic cobalt by continuous
replenishment of dissociated ligands during pyrolysis over gas-phase
glycerol. This approach is also applicable to other non-noble metals.
When Co@CN-G-600 was further used as a catalyst for the selective
hydrogenation of furfural (FF) to prepare furfuryl alcohol (FOL),
the yield of FOL was >99.9% under mild conditions of 80 °C,
compared
to only 8.23% catalytic yield at up to 130 °C for Co@CN-600 without
glycerol. The excellent catalytic performance mainly lies in the fact
that the introduction of glycerol modulates the size effect, electronic
effect, and acidic site intensity of the high-content Co catalyst,
which promotes the activation of FF and hydrogen. Meanwhile, the optimized
specific surface area and pore structure by glycerol improve the accessibility
of high-density active sites and promote more efficient mass transfer.
In addition, the introduction of glycerol produced a graphitic carbon
layer encapsulation structure relative to Co@CN-600, which substantially
improved the cycling stability of the catalyst. This study resolves
the paradox of high content and high dispersion of non-noble metal
catalysts in the synthesis process and provides a general pathway
and example for the preparation of stable high-content metal catalysts.