A literature review and future perspectives on maintenance optimization

Sharma, Añil; Yadava, G.S.; Deshmukh, S.G.

doi:10.1108/13552511111116222

Cited by 210 publications

(127 citation statements)

References 99 publications

(60 reference statements)

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“…These two references [7,19] fully support the authors method, from data collection through data processing to optimal maintenance decision making.…”

Section: Science and Technologymentioning

confidence: 92%

“…The paper [7] is a very large review on machinery diagnostics and prognostics implementing condition-based maintenance using 271 references and other reviews in the paper [19] using 104 references which point to future perspectives on maintenance optimization. These two references [7,19] fully support the authors method, from data collection through data processing to optimal maintenance decision making.…”

Section: Science and Technologymentioning

confidence: 99%

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Preventive maintenance models – higher operational reliability

Legát

Mošna

Aleš

et al. 2016

EiN

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Article citation info: Introduction and literature surveyMany maintenance strategies, policies and methods have been developed, which are aimed at making maintenance cheaper and more effective. Such programs have the minimization of costs, downtime and losses due to failure of critical objects of the equipment as their main objective. Cost minimization improves the effectiveness and profitability of the organization [1,2,9,12,13,20].For creation of the maintenance policies, well described data mining input is very important. [4].In recent years, useful models of preventive and predictive maintenance optimization with different complexity and applicability have been further developed.In the paper, [5] the authors proposed a quasi-periodic imperfect preventive maintenance policy. Finally, a real case study of preventive maintenance on Chinese diesel locomotives is examined to illustrate the proposed maintenance policy.The paper [6] proposes an approach in which preventive and failure replacement costs as well as inspection cost are taken into account to determine the optimal replacement policy and an age-based inspection scheme, such that the total average costs of replacements and inspections is minimized.Determination of the preventive effect of optimal replacement policies in the paper [8] is based on aging intensity and the cost ratio of failure and preventive replacements. One of its conclusions is that not every preventive maintenance is fully effective and a policy of, "run to failure" can be more effective (note: in some cases).The proposed model in the paper [10] takes into consideration the stochastic nature of equipment failures. The output from the model is a cost distribution against the time from which the minimum cost may be found for a particular period and this period is defined as the optimum lifespan of the machine part.The paper [11] considers periodic preventive maintenance policies for a deteriorating repairable system. On each failure, the system is repaired and, at the planned times, it is periodically maintained to improve its performance reliability. Most periodic preventive maintenance (PM) models for repairable systems have been studied assuming that the failure process between two PMs follows the nonhomogeneous Poisson process (NHPP), implying the minimal repair on each failure.The paper [14] regarding warranty policy considering three maintenance options for products with multiple failure modes also showed the broad usability of the Weibull distribution. This fact supports the decision of the authors to also use the Weibull function.The paper [15] presents a new mathematical function to model an improvement based on the ratio of maintenance and repair costs, and demonstrate how it outperforms fixed improvement factor models by analyzing the effectiveness in terms of cost and reliability of a system. Legát V, MošnA F, ALeš Z, JurčA V. Preventive maintenance models -higher operational reliability. eksploatacja i niezawodnosc - Maintenance and reliability 2017; 19 (1): 134-141, http://dx...

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“…These two references [7,19] fully support the authors method, from data collection through data processing to optimal maintenance decision making.…”

Section: Science and Technologymentioning

confidence: 92%

Section: Science and Technologymentioning

confidence: 99%

Preventive maintenance models – higher operational reliability

Legát

Mošna

Aleš

et al. 2016

EiN

View full text Add to dashboard Cite

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“…Several review papers on maintenance policies have been published (Wang 2002;Garg and Deshmukh 2006;Sharma et al 2011). For detailed information on the general area of maintenance theory, readers may read the book by (Nakagawa 2006).…”

Section: Maintenance Analysismentioning

confidence: 99%

Money-back guarantee warranty policy with preventive maintenance strategy for sensor-embedded remanufactured products

Alqahtani

Gupta

2018

J Ind Eng Int

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In today's global environment, technology is constantly evolving. Being able to stay up-to-date with the very latest technological advances can be extremely hard to accomplish. As a result of these changes and developments in technology, which often come unexpectedly, consumers are frequently tempted to update their devices to the very latest model. The result is that the life cycle of a product is becoming shorter and shorter than before. Manufacturers attempt to respond to consumers' concerns involving environmental issues as well as the more governmentally stringent environmental legislations by establishing facilities which include the minimization of the totality of waste relocated to landfills by recovering materials and components from returned, or End-Of-Life products and reuse them to build a remanufactured product, and/ or novel components. With the rapid growth of interest in remanufactured products' market, offering warranty for remanufactured products and components is becoming a necessity for remanufacturer in order to meet customers' requirement and as a marketing mechanism. During that process, maintenance policies are of great importance in order to reduce the warranty cost on the remanufacturer. In this paper, an optimization simulation model for remanufactured items sold with one-dimensional non-renewing money-back guarantee (MBG) warranty policy is proposed from the view of remanufacturer, in which, an End-Of-Life product is subjected to upgrade action at the end of its past life and during the warranty period, preventive maintenance actions are carried out when the remaining life of the product reaches a prespecified value so that the remanufacturer's expected profit can be maximized. Finally, a numerical example and design of experiment analysis are provided to demonstrate the proposed approach.

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Section: Introductionmentioning

confidence: 99%

“…The study, that was carried out, also regarded the evaluation of the OEE measure values obtained [2,18], the possibilities of its improvement [31,39] as well as its computer based (automated) calculation [30]. Different models of optimization of the machine maintenance were also presented [32].According to the authors, the analysed references lack a comprehensive comparative analysis of the machine evaluation measures practically applied that would take into account e.g. enterprise's size, industry, capital type, or production type.…”

mentioning

confidence: 99%

Evaluation measures of machine operation effectiveness in large enterprises: study results

Antosz¹,

Stadnicka²

2015

Eksploatacja i Niezawodnosc - Maintenance and Reliability

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Article citation info: (*) Tekst artykułu w polskiej wersji językowej dostępny w elektronicznym wydaniu kwartalnika na stronie www.ein.org.pl IntroductionOne of the main components of the properly organized process of the machine and equipment supervision in any enterprise is the choice and the use of a proper management strategy. The literature widely describes kinds of management strategies and the actions within them [5,9,10,14,17,40]. The implementation of the particular methods of machine and equipment supervision in an enterprise requires, however, periodic evaluation of the action effectiveness as well as of the state of the owned technical infrastructure. The degree of reliability of the information obtained is a basic condition for receiving positive final reports, and it facilitates taking proper decisions concerning preventive actions. There are many ways of obtaining information on the operation of particular machines and technological equipment. However, establishing what will be measured is the most important.Thus, the choice of the appropriate evaluation measures is crucial. These measuring metrics help to evaluate the key actions realized within machines maintenance and they indicate the efficiency of the actions taken in relation to the goals of an organization [6,10].The references define different measures of the machine supervision evaluation [22], among them e.g. OEE [8,18] or MTTR [7,11,21]. The references have also been reviewed for the measures used for the machine effectiveness evaluation in an industrial sector [24,33]. The correlation of the selected indicators with other evaluation methods was assessed as well [2,24].Moreover, the analysis of the references showed that there were also studies conducted concerning maintenance activities based on the MTTF values obtained [22]. The study, that was carried out, also regarded the evaluation of the OEE measure values obtained [2,18], the possibilities of its improvement [31,39] as well as its computer based (automated) calculation [30]. Different models of optimization of the machine maintenance were also presented [32].According to the authors, the analysed references lack a comprehensive comparative analysis of the machine evaluation measures practically applied that would take into account e.g. enterprise's size, industry, capital type, or production type. Additionally, in the articles analyzed, it is difficult to find any information on the problems of the enterprises regarding the application of the machine evaluation measures. This article indicates the basic measures of machine operation, and the ways of their calculating. Next, it was checked if these measures were being actually applied. Katarzyna AnTosz Measures of the machine operation effectiveness evaluationEffectiveness is one of the characteristics determining the properties in a set of items or systems. It is commonly understood as a property of an item (or system) which conditions the achievement level of the goals of an item or a system in the specified conditions of use a...

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A literature review and future perspectives on maintenance optimization

Cited by 210 publications

References 99 publications

Preventive maintenance models – higher operational reliability

Preventive maintenance models – higher operational reliability

Money-back guarantee warranty policy with preventive maintenance strategy for sensor-embedded remanufactured products

Evaluation measures of machine operation effectiveness in large enterprises: study results

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