A Method for the Installation Measurement and Alignment of a Mirror Unit in the Solar Dish Concentrator

Abstract

The mirror unit installation error of the solar parabolic dish concentrator can adversely affect its optical performance causing optical intercept losses and hot spots on the absorber surface, which in turn affect safety. Thus, minimizing mirror installation error is considered very important. In this paper, a new method for the facet installation measurement and facet alignment of the mirror unit in the dish concentrator is presented. Firstly, a “clean” facet installation error measurement method using photogrammetry is presented. The photogrammetry measures the spatial coordinates of three feature points to reverse the mirror facet alignment error parameters. Next, two novel methods, a three-rotation alignment method and two-rotation alignment method for aligning the mirror facet are presented and corresponding mathematical models. The advantage of these alignment methods is that the adjustment value and order for each support bolt can be determined before the mirror facet is aligned, which could provide quantitative adjustment information to operator and avoid repeated adjustments. Finally, validity of the installation measurement and facet alignment method was verified by a numerical simulation and an experiment using a metal facet alignment. The presented methods do not rely on the geometry of the reflector mirror and could therefore have extensive uses in applications such solar tower and trough concentrator.

Dynamic Disturbance and Error Analysis of Flexible Support System for Large Optical Mirror Processing

“…They can meet the rigid requirements of an optical mirror support system, but due to the non-adjustability of the support stiffness, it is difficult or even impossible to unload the impact load produced by the tool in the process of machining. It may damage the surface of the optical mirror to be processed, especially for large, lightweight, and thin mirrors [9,10]. It may crush the mirror surface, resulting in a large amount of manpower and material resources.…”