A Method of Processing of Involute Profiles of Large-Module Gear Wheels

Emelyanov, Sergey; Chevychelov, S. A.; Chistyakov, Petr P.

doi:10.4028/www.scientific.net/amm.698.546

Cited by 4 publications

(2 citation statements)

References 4 publications

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“…However, cutting large gears requires special machine tools and cutters, which results in high costs, numerous waste [12], and having low fault tolerance. Emelyanov et al [13] studied on the influence of changes in tool axis angle when large-module gears were machining. Klicke et al [11] analyzed gear hobbing of large-module gears using simulation and machining trials.…”

Section: Introductionmentioning

confidence: 99%

Research on deformation mechanism and load effects of three-roller bending process for large gear teeth profile

Feng

Zhao

Fei

et al. 2022

Int J Adv Manuf Technol

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Aiming at the problems of large amount of material cutting waste or large forming load when large gear profile forming adopts overall cutting or precision forging process, this paper proposed a three-roller bending process(TRBP) for large gear teeth profile, and analyzed the deformation mechanism of the rack bending, meanwhile the gear chain for roll forming was designed. Finite element analysis(FEA) was carried out to numerically simulate the load effects of both precision forging process and the TRBP for the large gear teeth profile in 17CrNiMo6. The effects of deformation force and strain of TRBP for large gear teeth profile were analyzed. The results showed that as the deformation temperature and speed increase, the deformation force and strain required by the gear profile gradually changes. And the reasonable parameter of TRBP is around 750 • C of deformation temperature and 0.5mm • s −1 of speed. Compared with the precision forging process under same boundary conditions, the deformation force of the gear profile TRBP has decreased by about 99% which could significantly reduce the tonnage requirement of deforming equipment.

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Section: Introductionmentioning

confidence: 99%

Research on deformation mechanism and load effects of three-roller bending process for large gear teeth profile

Feng

Zhao

Fei

et al. 2022

Int J Adv Manuf Technol

View full text Add to dashboard Cite

show abstract

“…Production in industrial sectors, in particular of machine-building industry, is carried out using imported equipment from leading manufacturers in the field of metalworking and equipment, and using the equipment procured within the country [1][2][3][4].…”

Section: Introductionmentioning

confidence: 99%

Analysis of alternative actions for import substitution policy implementation in machine engineering complex

Chevychelov

Kotov

Klevtsov³

2017

SHS Web Conf.

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Abstract. This paper discusses the considerations for production modernization, replacement of imported spare parts manufactured in-house and redistribution of items manufactured spare parts between managed societies, with a goal to improve the quality and reliability of products, to reduce its cost, and work. Noted that the process of acquiring new foreign equipment and modern materials are complicated. There are examples of restrictive measures of the sanctions impact on industrial products and the dynamics of dependency on imports of industrial products. We used analytic and statistical research methods. Authors conducted a comparative analysis of the engineering assets of «Metalloinvest» holding that showed that all businesses have an impressive fleet of metal-working equipment on all groups of machines on the basis of an analysis of the needs for them to transport spare parts.

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Research On Deformation Mechanism and Load Effects of Three-Roller Bending Process For Large Gear Teeth Profile

Zhi-yan

Zhao

Fei

et al. 2021

Preprint

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Aiming at the problems of large amount of material cutting waste or large forming load when large gear profile forming adopts overall cutting or precision forging process, this paper proposed a three-roller bending process(TRBP) for large gear teeth profile, and analyzed the deformation mechanism of the rack bending, meanwhile the gear chain for roll forming was designed. Finite element analysis(FEA) was carried out to numerically simulate the load effects of both precision forging process and the TRBP for the large gear teeth profile in 17CrNiMo6. The effects of deformation force and strain of TRBP for large gear teeth profile were analyzed. The results showed that as the deformation temperature and speed increase, the deformation force and strain required by the gear profile gradually changes. And the reasonable parameter of TRBP is around 750°C of deformation temperature and 0.5mm · s-1 of speed. Compared with the precision forging process under same boundary conditions, the deformation force of the gear profile TRBP has decreased by about 99% which could significantly reduce the tonnage requirement of deforming equipment.

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A Method of Processing of Involute Profiles of Large-Module Gear Wheels

Abstract: The article presents a study on the influence of changes in the angle of rotation of the tool axis produced relative to the involute profile on the accuracy of its approximation of the hyperboloid tool and also the effect on the accuracy of the generating line segmentation.

Cited by 4 publications

References 4 publications

Research on deformation mechanism and load effects of three-roller bending process for large gear teeth profile

Research on deformation mechanism and load effects of three-roller bending process for large gear teeth profile

Analysis of alternative actions for import substitution policy implementation in machine engineering complex

Research On Deformation Mechanism and Load Effects of Three-Roller Bending Process For Large Gear Teeth Profile

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