A Model for Monitoring of the 8d and Fmea Tools Interdependence in the Era of Industry 4.0

Abstract

The application of Industry 4.0 technologies is a goal that, sooner or later, all manufacturers will achieve. The implementation process of these technologies involves establishing strategies at the level of each department. In this paper we propose a model and its implementation that improves communication between the quality management department and the manufacturing and logistics departments by using specific Industry 4.0 technologies: business flow automation and communication between equipment. This is an improvement of the 8D methodology flow. Upon receipt of a customer claim, the Failure Modes and Effects Analysis (FMEA risk analysis) must be updated with the new failure mode that occurred - resulting from the claim - so there is a centralized database with the claims that occur and from which the failure modes are automatically populated. On the other hand, the claim triggers a signal flow at the level of all departments and workstations in a factory: the sending of emails to decision makers, alerts and impressions for operators in the workstations (at the level of billboards or on tablets). The proposal uses the following technologies: business flow automation using specialized software tools (middleware business process management solutions), central server communications - mobile terminal clients, server communications - equipment, IoT systems. The paper presents the implementation of the model with a case study in which its impact on the departments involved in an automotive enterprise is studied.

Transformasi Industri Makanan dan Minuman Tradisional dengan Pendekatan Industri 4.0: Studi Kasus pada Usaha Kuliner di Wilayah Jakarta

“…Namun, adopsi teknologi Industri 4.0 di perusahaan manufaktur masih menghadapi tantangan seperti kendala keuangan dan kurangnya pengetahuan (Shafik & Case, 2022). Untuk sepenuhnya memanfaatkan manfaat Industri 4.0, perusahaan perlu menetapkan strategi di tingkat departemen dan memanfaatkan teknologi seperti otomatisasi aliran bisnis dan komunikasi antar peralatan (Ionescu et al, 2022). Meskipun ada inisiatif di Meksiko untuk mempromosikan adopsi teknologi Industri 4.0, peta strategis untuk adopsi yang efektif belum ditetapkan (Raj et al, 2020).…”

Inquiry into the Effectiveness of Eight Discipline-Based Problem-Solving

“…The use of an 8D report in the automotive industry is a requirement of the standard IATF 16949 (Ionescu et al, 2022); however, the literature contains little scientific assessment of the effectiveness of 8D reports and often consists of case studies such as Skurkova and Prjajova (2022) and George, Ranjha, and Kulkarni (2021) and papers of a descriptive nature such as Park andJeong 2019 andBarsalou, (2023). Empirical evaluations of the effectiveness of 8D reports consist of individual failure investigations and their results.…”