A model research for prototype warp deformation in the FDM process

Wang, Tianming; Xi, Juntong; Ye, Jin

doi:10.1007/s00170-006-0556-9

Cited by 278 publications

(130 citation statements)

References 5 publications

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“…Wang et al [19] developed a mathematical model for the warp deformation of FDM processes, considering the material characteristics, setup of the fabrication parameters, geometrical structure of the CAD model and deposition path planning. Zhang and Chou [20] applied a finite element analysis (FEA) model to examine the influence of three input parameters-scan speed, layer thickness and road width-on residual stresses and distortions of parts produced by the FDM process and found that scan speed is the most significant factor followed by the layer thickness.…”

Section: Fused Deposition Modellingmentioning

confidence: 99%

An experimental investigation into the dimensional error of powder-binder three-dimensional printing

Islam

Sacks

2015

Int J Adv Manuf Technol

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This paper is an experimental investigation into the dimensional error of the rapid prototyping additive process of powder-binder three-dimensional printing. Ten replicates of a purpose-designed part were produced using a threedimensional printer, and measurements of the internal and external features of all surfaces were made using a general purpose coordinate measuring machine. The results reveal that the bases of all replicates (nominally flat) have a concave curvature, producing a flatness error of the primary datum. This is in contrast to findings regarding other three-dimensional printing processes, widely reported in the literature, where a convex curvature was observed. All external surfaces investigated in this study showed positive deviation from nominal values, especially in the z-axis. The z-axis error consisted of a consistent positive cumulative error and a different constant error in different replicates. By compensating for datum surface error, the average total height error of the test parts can be reduced by 25.52 %. All the dimensional errors are hypothesised to be explained by expansion and the subsequent distortion caused by layer interaction during and after the printing process.

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Section: Fused Deposition Modellingmentioning

confidence: 99%

An experimental investigation into the dimensional error of powder-binder three-dimensional printing

Islam

Sacks

2015

Int J Adv Manuf Technol

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“…These techniques operate around the liquid-to-solid state transitional conditions. An example of temperature-dependent freeforming is fused deposition modelling (FDM) 10,11 which uses a thermoplastic polymer (e.g. ABS P400) to deposit a filament rapidly (typically in ∼1 s) from the melt (270 • C) to the glass-transition temperature (94 • C).…”

Section: Introductionmentioning

confidence: 99%

Solvent-based paste extrusion solid freeforming

Lee

Yang

et al. 2010

Journal of the European Ceramic Society

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“…ABS P400) rapidly (typically in ∼1 s) from the melt temperature (270 • C) to the glasstransition temperature (94 • C). The deposited thermoplastic fibre adheres and contracts and the resulting stresses within one layer can induce side-by-side or layer-by-layer warping (Wang et al, 2007). The volume change in solvent-based pastes arises from solvent loss and this is a slower process.…”

Section: Drying Debinding and Sinteringmentioning

confidence: 98%