d-Allulose, a rare sugar and functional sweetener,
can
be biosynthesized by d-allulose 3-isomerase (DAE). However,
most of the reported DAEs exhibit poor resistance under acidic conditions,
which severely limited their application. Here, surface charge engineering
and random mutagenesis were used to construct a mutant library of
CcDAE from Clostridium cellulolyticum H10, combined with high-throughput screening to identify mutants
with high activity and resistance under acidic conditions. The mutant
M3 (I114R/K123E/H209R) exhibited high activity (3.36-fold of wild-type)
and acid resistance (10.6-fold of wild-type) at pH 4.5. The structure–function
relationship was further analyzed by molecular dynamics (MD) simulations,
which indicated that M3 had a higher number of hydrogen bonds and
negative surface charges than the wild type. A multienzyme cascade
system including M3 was used to convert high-calorie sugars in acidic
juices, and functional juices containing 7.8–15.4 g/L d-allulose were obtained. Our study broadens the manufacture of functional
foods containing d-allulose.