A New Experimental Method for Acid Pretreatment in Perforated Horizontal Wells: A Case Study of Mahu Conglomerate Reservoir

Abstract

The Mahu Oilfield in Xinjiang, China, is the world’s largest conglomerate oilfield, with a daily output of more than 8000 tons. In the fracturing of perforated horizontal wells, the breakdown pressure is high, resulting in difficulties in their treatment. Acid pretreatment has been applied to reduce the breakdown pressure in the field, but with poor performance. Few studies have been conducted on how acid pretreatment affects the breakdown pressure under perforation conditions in the Mahu conglomerate reservoir. Also, existing fracturing or acid pretreatment experiments cannot simulate perforation well. Therefore, a new method was developed to make perforations by hydro jetting the fracturing specimens (300 mm × 300 mm × 300 mm) first. It can achieve specified perforation parameters, including the perforation angle, position, and length. Subsequently, true triaxial hydraulic fracturing experiments were conducted on the conglomerate specimens obtained from the Mahu area. The effects of the acid pretreatment on the fracture initiation and breakdown pressure were investigated by injecting the perforation section of the conglomerate using various acid systems. The study results showed that the perforation made by the new apparatus was extremely close to the perforation on-site. The acid pretreatment effectively dissolved minerals and could decrease the breakdown pressure down to 7.7 MPa. A combination of 6%HF + 10%HCl was recommended for the acid pretreatment in the Mahu conglomerate reservoir. A total of 60 min acid–rock contact time is necessary for sufficient rock dissolution. The mechanism of the acid pretreatment to decrease the breakdown pressure is that the rock dissolution by the acid reduces the rock tensile strength and increases the permeability. The raised permeability increases the fluid pressure of the reservoir near the wellbore so as to reduce the breakdown pressure of the formation. The research results provide technical support for reducing construction difficulty and optimizing parameters in the Mahu Oilfield.