Enhancing the stability of lithium ion cathode active materials to over-insertion of lithium can improve overdischarge tolerance in cells that have excess reversible lithium compared to the stoichiometric cathode capacity. In the present work, a solution deposited coating of AlPO 4 on LiCoO 2 , known to stabilize overcharge, is applied to test its effect on the overdischarge (or over-insertion) tolerance of LiCoO 2 . Cathode testing versus lithium metal is performed with constant current charge to 140 mAh/g LiCoO 2 , constant current discharge to 3.0 V vs. Li/Li + and 7 mAh/g LiCoO 2 lithium over-insertion at fixed resistive load. Results show that the AlPO 4 coating maintains >99% of the discharge energy (compared to 96% for the as-received LiCoO 2 ) after 10 cycles. X-ray diffraction analysis of the relative intensity of {003} peak of the R3M space group indicates that after repeated lithium over-insertion, the AlPO 4 coating suppresses irreversible cation exchange between Li and Co ions in the octahedral layers of LiCoO 2 . Thus, AlPO 4 surface coatings can prevent crystal structure changes detrimental to charge/discharge performance in LiCoO 2 caused by over-insertion of lithium ions. Overdischarge of conventional lithium ion cells can lead to reduced cell performance, cell failure, or safety concerns.1,2 The primary mechanism of overdischarge damage in a conventional lithium ion cell is dissolution of the anode copper current collector, which can lead to internal shorting and capacity loss.3-8 Dissolution of the copper current collector occurs during overdischarge because of the high electrochemical potential that the anode experiences in conventional cells (>3.0 V vs. Li/Li + ). 3,6,9,10 Such a high anode potential during overdischarge ultimately results from loss of reversible lithium to the formation of the solid electrolyte interphase (SEI) during the initial cycling of a cell.9,11 Thus, efforts to protect cells from overdischarge have generally focused on prevention of copper dissolution. 3,6,8,[12][13][14] In advanced lithium ion cells, adding reversible lithium (via high loss cathode materials, anode pre-lithiation, etc.) is utilized to improve general cell performance, 15-17 eliminate the need for formation cycling, 18 manage high first cycle irreversible loss in the anode, 19 and prevent dissolution of the anode copper current collector during overdischarge 3 or near zero volt storage. 9,20 The resulting cell may have excess reversible lithium compared to the normal operation cathode insertion capacity. For such a cell, in an overdischarge scenario, the anode potential will not increase to a high enough value (e.g. >3.1 V vs. Li/Li + ) for copper dissolution to occur. Rather, the cathode potential will decrease to less than its normal range, and the cathode can be over-inserted with lithium at a potential less than its normal operating voltage.
9This over-insertion of lithium can lead to degradation of the cathode performance.9 As such, in advanced lithium ion cells with added reversible lithium, d...