A New Route of Roasting-Flotation-Leaching for the Beneficiation of Ti-Bearing Minerals from Altered Vanadium Titanomagnetite

Abstract

In this work, a complete beneficiation technical route combining physical and chemical methods, namely a roasting-flotation-leaching scheme, is proposed to produce a qualified grade Ti-concentrate from altered Vanadium titanomagnetite (VTM) ore. Based on the character of the ore sample, it is recommended to recover the Ti-bearing minerals, ilmenite and anatase, as composite mineral. Pretreatment experiments indicate that the oxidation roasting (800 °C) and acid washing methods increase the flotation indexes significantly. Flotation condition tests show that the optimal conditions are a grinding fineness of −0.045 mm 83%, sulfuric acid dosage of 2000 g/t, water glass dosage of 1500 g/t, oxalic acid dosage of 200 g/t, and EM328 dosage of 1500 g/t. An open flotation circuit test obtains a flotation concentrate with a TiO2 grade and recovery of 38.30% and 25.99%, respectively. A leaching exploration test shows that the TiO2 grade of the flotation concentrate can be improved to 53.90%. XRD analyses reveal that the ilmenite in the VTM ore is converted into anatase and rutile during the roasting process at 600–800 °C, but pseudobrookite begins to form at 900 °C. Compared to the flotation concentrate, it is confirmed that the content of Ti-bearing minerals is increased significantly in the leaching residue.