A new type of Sr(Zr_0.2Hf_0.2Ce_0.2Yb_0.2Me_0.2)O_3−x (Me = Y, Gd) high‐entropy ceramics used in thermal barrier coatings

Abstract

Seeking for new ceramics with excellent thermophysical properties as thermal barrier coatings candidate materials has become a hot research field. In this study, Sr(Zr 0.2 Hf 0.2 Ce 0.2 Yb 0.2 Me 0.2 )O 3−x high-entropy ceramic powders were successfully synthesized by the method of solid-state reaction, and the ceramics with single phase were prepared by pressureless sintering at 1600 • C. The phase composition, microstructure, element distribution, high-temperature thermal stability, and thermophysical properties of the ceramics were studied. The results showed that Sr(Zr 0.2 Hf 0.2 Ce 0.2 Yb 0.2 Me 0.2 )O 3−x ceramics were composed of SrZrO 3 phase and the second phase of AB 2 O 4 spinel (i.e., SrY 2 O 4 and SrGd 2 O 4 ). The content of the second phase was gradually increased after heat treatment at 1400 • C, which significantly improved the thermophysical and mechanical properties of the ceramics. The microhardness and fracture toughness of the ceramics were improved compared with that of SrZrO 3 . The thermal conductivities of Sr(Zr 0.2 Hf 0.2 Ce 0.2 Yb 0.2 Me 0.2 )O 3−x (Me = Y, Gd) ceramics were 1.30 and 1.28 W m −1 K −1 at 1000 • C, which were about 35% and 40% lower than that of SrZrO 3 (1.96 W m −1 K −1 ) and yttria-stabilized zirconia (2.12 W m −1 K −1 ), respectively. The thermal expansion coefficients of Sr(Zr 0.2 Hf 0.2 Ce 0.2 Yb 0.2 Me 0.2 )O 3−x (Me = Y, Gd) ceramics were 12.8 × 10 −6 and 14.1 × 10 −6 K −1 at 1300 • C, respectively, which was more closer to the superalloys compared with SrZrO 3 ceramic (11.0 × 10 −6 K −1 ).

Experimental and Numerical Analysis on a Thermal Barrier Coating with Nano-Ceramic Base: A Potential Solution to Reduce Urban Heat Islands?

“…From the latest state of the art in this field, most research focuses on the chemical designing of the best Thermal Barrier Coating (TBC) to achieve the best mechanical, thermal, environmental, and durability performances [2][3][4][5][6][7]. The research goals are often to better understand the development or fabrication process of TBC materials or to improve their performances for high temperatures, with the most current applications being gas turbines or automobile coatings [8][9][10][11][12][13][14][15][16][17][18][19][20][21][22][23][24].…”