A normal force model for ultrasonic vibration-assisted inner-diameter slicing of hard and brittle materials

Zhang, Hang; Pei, Yong-Chen; Wang, Lulu; Liu, Qin-Jian

doi:10.1016/j.jmapro.2021.10.011

Cited by 11 publications

(9 citation statements)

References 27 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…Compared with the average error of the regular tetrahedral abrasive particle model which is 16% [26], the model in this paper reduces the error by 3.49%. Based on multiple sets of experimental data processing and analysis, and conduct regular statistics, this paper found that the influence of some parameters on the maximum cutting force is bigger, such as feed rate and spindle speed, and the other the influence of some parameters on the maximum cutting force is small, such as ultrasonic amplitude, particle size, because the thickness of the cutting edge depends on the size of the abrasive grain.…”

Section: Modeling Of Normal Sawing Forcementioning

confidence: 95%

“…As an advanced production technology, ultrasonic vibration assisted machining has been widely used in the manufacture of hard and brittle material components, but the improvement mechanism of ultrasonic vibration on cutting force is still unclear, and there are many uncertainties in optimizing process parameters to further reduce cutting force. Ultrasonic vibration assisted inner diameter machining is studied, the relationship between sawing force and other parameters has been described based on a regular tetrahedron model [26]. However, the shape of abrasive grains electroplated on the inner diameter sawing blade is not regular geometry, so the cutting force model error with the regular tetrahedral abrasive grains is bigger and needs further study.…”

Section: Introductionmentioning

confidence: 99%

See 1 more Smart Citation

An Improved Normal Sawing Force Model with Spherical Abrasive Particles for Ultrasonic Assisted Inner Diameter Sawing

Wang¹,

Pei²,

Zhang

et al. 2022

SSRN Journal

Self Cite

View full text Add to dashboard Cite

Section: Modeling Of Normal Sawing Forcementioning

confidence: 95%

Section: Introductionmentioning

confidence: 99%

An Improved Normal Sawing Force Model with Spherical Abrasive Particles for Ultrasonic Assisted Inner Diameter Sawing

Wang¹,

Pei²,

Zhang

et al. 2022

SSRN Journal

Self Cite

View full text Add to dashboard Cite

“…Figure 2(a) shows the indentation fracture mechanics model [18][19][20] constructed based on the indentation experiment of ceramic materials, which can reflect both radial and transverse cracks. According to this model, it can be found that the ceramic materials under the action of load produce plastic deformation zone and crack growth zone at the center of the contact zone.…”

Section: Removal Mechanism and Kinematics Modeling Of Si 3 N 4 Cerami...mentioning

confidence: 99%

Study on optimization of surface processing technology of silicon nitride bearing ring

Wei²,

Li³

et al. 2023

Mater. Res. Express

View full text Add to dashboard Cite

Based on the difficult machining characteristics of silicon nitride materials, this manuscript focuses on optimizing the precision machining process of silicon nitride bearing components and improving the machining efficiency and quality of silicon nitride bearing components. Firstly, the mechanism of crack formation and propagation in hard and brittle materials under the action of abrasive particles is discussed in this paper, and based on this, a kinematic model of single abrasive grain cutting on hard and brittle materials is established. The effect of workpiece linear velocity, grinding wheel linear velocity, grinding wheel oscillation velocity and feed velocity on inner surface roughness of Si3N4 ring was discussed through grinding test. The experimental results show that the surface roughness can reach about Ra0.20~Ra0.33μm through a large number of grinding experiments by adjusting the combination of process parameters μ m. On this basis, use the optimized process parameters calculated by the surface quality prediction model constructed in this manuscript to conduct grinding test again, and the surface roughness value reaches about Ra0.19~Ra0.23μm. The purpose of optimizing the process parameters is realized. Finally, the surface roughness can be further reduced and maintained at Ra0.05~Ra0.06μm by further superfinishing the surface after the process optimization with an oilstone. The research work of this manuscript realized the optimization of precision machining process of silicon nitride bearing ring and the rapid optimization of machining process through the established prediction model, which improved the precision machining efficiency of ceramic bearing components. Through the study of this manuscript, a process route of controllable processing of inner surface quality of Si3N4 ring is formed, from preliminary selection of process parameters by optimization model to precision grinding and then to ultra-finishing of whetstone, which provides theoretical reference for efficient and precise manufacturing of practical bearing components.

show abstract

“…Ultrasonic processing technology has the advantages of reducing cutting forces and heat, decreasing tool wear, optimizing chip morphology, improving surface quality, reducing subsurface damage, improving machining efficiency, etc. It has been widely applied to titanium alloys [1][2][3][4], high-temperature alloys [5][6][7][8], semiconductor wafers [9][10][11][12], engineering ceramics [13][14][15], ceramic matrix * Author to whom any correspondence should be addressed. composites [16,17], and honeycomb composites [18][19][20][21] and other difficult-to-process materials.…”

Section: Introductionmentioning

confidence: 99%

Investigation of the equivalent circuit and performance of an ultrasonic transducer under a force load

Rao,

Shi,

et al. 2023

Smart Mater. Struct.

View full text Add to dashboard Cite

In ultrasonic processing technology applications, the force load can cause a drift in the resonance frequency of the ultrasonic transducer and significantly reduce its mechanical quality factor. The traditional equivalent circuit of an ultrasonic transducer can only be used to calculate performance parameters without a force load but not with a force load. Based on Mason’s equivalent circuit, a new equivalent circuit for ultrasonic transducers under a force load is derived while considering the effects of the force load on the material parameters and various types of losses in piezoelectric ceramics. Furthermore, performance parameters are analyzed, such as the resonance frequency, effective electromechanical coupling coefficient, and mechanical quality factor. The ultrasonic transducer sample is produced and the experimental platform is constructed for applying force loads on the ultrasonic transducer. The theoretical model is verified by static loading on the ultrasonic transducer. The proposed equivalent circuit provides theoretical guidance for tracking the exact resonance frequency and performance parameters of force-loading ultrasonic transducers.

show abstract

A normal force model for ultrasonic vibration-assisted inner-diameter slicing of hard and brittle materials

Cited by 11 publications

References 27 publications

An Improved Normal Sawing Force Model with Spherical Abrasive Particles for Ultrasonic Assisted Inner Diameter Sawing

An Improved Normal Sawing Force Model with Spherical Abrasive Particles for Ultrasonic Assisted Inner Diameter Sawing

Study on optimization of surface processing technology of silicon nitride bearing ring

Investigation of the equivalent circuit and performance of an ultrasonic transducer under a force load

Contact Info

Product

Resources

About