The separation of the ternary nonideal
system ethyl acetate (EtAC)/ethanol
(EtOH)/water with multiazeotropes is very important since they are
always generated in the production process of n-butanol
synthesis from ethanol, which is much more difficult due to the formation
of the multiazeotrope and distillation boundary. Herein, a systematic
conceptual design, optimization, and control approach for ternary
extractive distillation of multiazeotrope mixtures EtAC/EtOH/water
is proposed. The procedure involves entrainer screening, conceptual
design, global optimization, process evaluation, and a robust control
strategy. The optimization results demonstrate that the total annual
cost, exergy loss, and carbon dioxide emissions of the proposed triple-column
extractive distillation are significantly reduced compared with those
of the existing process. Dynamic performances illustrate that the
improved dual temperature and feedforward control strategy can well
handle the three product purities, while two kinds of disturbances
(i.e., feed flow rate and composition) are introduced.