A novel monitoring method based on multi-model information extraction and fusion

Abstract

Modern industrial processes are increasingly complex, where multiple characteristics usually coexist in process data. Therefore, traditional monitoring methods based on a single model may ignore other data characteristics and obtain poor monitoring performance. Aiming at this problem, a novel monitoring method based on multi-model information extraction and fusion is proposed in this paper. Firstly, several methods are used to extract different characteristics from process data. For example, principal component analysis, independent component analysis and slow features analysis can be used to extract Gaussian, non-Gaussian and dynamic characteristics respectively. Secondly, features extracted from multiple models are combined into new potential features. Then, Lasso regression models between potential features and process variables are established. In this way, not only are multiple characteristics in process data considered during the reconstruction, but key potential features (KPFs) can be selected for each process variable. The KPFs for each process variable can form a monitoring subspace to enhance the sensitivity for fault detection. Furthermore, cluster analysis is used to reduce the redundancy of monitoring subspaces based on the similarity of each subspace. Process monitoring can be achieved by fusing the monitoring results of finally determined multiple subspaces and residual space. Case studies on three simulation processes and a real industrial process demonstrate the effectiveness and better performance.