Resource recycling from waste Li-ion
batteries (LIBs) can greatly
relieve the pressure of resource shortage in manufacturing LIBs, helping
to achieve the purpose of sustainable development. The carbothermal
reduction (CR) as a proved treatment technology for waste LIB recovery
has attracted much attention due to its practicality. Great efforts
have been made to promote practical application of CR technology,
but the related studies are insufficient and some scientific questions
remain unclear. In this study, a multistage control mechanism of the
CR reaction is revealed to provide instructions for promoting the
resource recycling from waste LIBs. First, from roasting experiments
and thermogravimetric analysis, the CR reaction interval is determined
to be between 873 and 1073 K. Furthermore, detailed kinetic calculations
are conducted to obtain kinetic triplets, where the reaction model
is determined. The result indicates that CR reaction includes three
subreactions. Then, the concept of contribution of different subreactions
is applied to confirm the key subreaction at different reaction stages,
which helps to unveil the control mechanism. Finally, experiments
are performed to verify the control mechanism. The results indicate
the targeted operations can be performed to control the CR reaction
based on the control mechanism.