A laminar-flow tubular crystallizer
was used for seedless continuous
flow crystallization of an active pharmaceutical ingredient, namely,
Brivaracetam, which has a polymorphic behavior: rod-shaped crystals
and a pseudo-polymorphic solvated, needle-like crystal. The combination
of fast cooling at 20 °C/s and high supersaturation values between
4 and 11 resulted in the discrimination of nucleation and growth of
only the desired crystalline form even though its solubility curve
is very close to the one of the undesired needle shape. Crystal nucleation
and the start of crystal growth occur inside the tubular crystallizer;
high flow rates prevent clogging of the crystallizer. Further crystal
growth may be, if desired, stopped via immediate filtration. In this
way, an industrially applicable continuous crystallizer is proposed.
It is also demonstrated that the presence of restrictions in the tubing
drastically increases the nucleation rate. A literature survey points
out that induced turbulence can occur under current flow conditions
using said restrictions.