A practical strategy to identify appropriate application patterns for adhesively bonded joints

Abstract

This paper presents a simple experimental validation of a method for finding optimal application patterns in adhesive bonding, as previously introduced by Flaig et al. (2023). The study uses two examples to demonstrate that the patterns found in theory effectively fill the target gaps after pressing in practice. The results confirm that the identified application patterns fill the target gaps almost perfectly, ensuring excellent joint integrity after the pressing process. In particular, the applicability of the star pattern to fill square gaps is experimentally validated. In addition, the method of creating a rectangle by pressing a cut star connected by a straight beam is also effective. While the theoretical results in Flaig et al. (2023) were already promising, this research now provides experimental evidence of their practical applicability.