A Review of Performance Assessment and Process Monitoring Techniques for Univariate and Multivariate Control Systems

“…6 The present day techniques 9,10,12 are variants and extensions of the approach of Desborough and Harris. 7,8 A good review of various performance assessment techniques can be found in Qin 34 and Harris et al 35 The main drawback of these performance indices is that they provide very little diagnostics for the performance deterioration. In fact, performance indices might indicate poor performance even if the controller is well tuned.…”

Section: Introductionmentioning

confidence: 99%

Control Loop Performance Assessment. 1. A Qualitative Approach for Stiction Diagnosis

and

Rengaswamy

Miller

2005

Ind. Eng. Chem. Res.

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A spate of industrial surveys over the past decade indicate that only about one-third of industrial controllers provide acceptable performance. Since significant commercial benefits exist in diagnosing and improving the remaining two-thirds of the industrial controllers, the past few years have seen an emergence of control loop performance monitoring techniques using routine operating data. About 20−30% of all control loops oscillate due to valve problems caused by static friction or hysteresis. In the first of this two-part paper, a qualitative pattern recognition approach is described for stiction diagnosis. Stiction in control valves leave distinct qualitative shapes in the controller output (OP) and controlled process variable (PV) data. These shapes can be generally categorized as being square, triangular, and saw-toothed. To classify the patterns that evolve due to stiction, a pattern recognition approach using dynamic time warping (DTW) technique is proposed. The success of our proposed approach is built on a new technique for detection and time characterization of oscillations. A robust method for generating a stiction template pattern for each oscillating cycle as opposed to a global pattern for the whole data set is proposed. The qualitative approach was tested on data sets of varying complexity that include nonconstant behavior, intermittent stiction, and external disturbances, and results for eight data sets are presented.

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