A Review On Cooling Systems Used In Machining Processes

Deshpande, Soham; Deshpande, Yogesh V.

doi:10.1016/j.matpr.2019.07.496

Cited by 27 publications

(17 citation statements)

References 48 publications

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“…Working for an extended period of time without enough ventilation can result in serious health problems such as upper respiratory tract cancer, asthma, itching and irritation of the eyes. 88,89 The widespread use of MCFs in wet cooling looks to be more expensive and detrimental to the environment, particularly to the operator. On the other hand, severe international pollution standards, concern for human health, and a commitment to green and sustainable manufacturing in accordance with the ISO 14000 standard are compelling researchers to reduce their reliance on MCFs in bulk.…”

Section: Conventional Cooling Technique and 2 Sustainable Cooling Tec...mentioning

confidence: 99%

A comprehensive review on the grinding process: Advancements, applications and challenges

Kishore

Sinha

Singh

et al. 2022

Proceedings of the Institution of Mechanical Engineers, Part C:

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Grinding is a manufacturing process which significantly contributes in producing high precision and durable components required in numerous applications such as aerospace, defence and automobiles. This review article is focused to uncover history, witness the present and predict the future of the grinding process. While going through the literature, it has been observed that minimal work has been done in explaining the history, present status and future scopes of the grinding process. In this era of information and environmental awareness, sustainability aspects have become a primary concern of almost every research field. In the grinding process too, the research work includes ecological elements such as reducing the consumption of cutting fluids through minimum quantity lubrication, utilizing cryogenics, hybrid lubrication and cooling techniques that are still required to be explored critically. Further, some significant findings of the prevailing research in grinding include modification in grinding wheel surface, merging different grinding principles such as usages of the textured grinding wheel, ultrasonic grinding, 3D printing of grinding wheel and artificial intelligence in grinding are also presented. Another unascertained problem is the management of grinding swarf, which is being attended to by recycling it to fabricate composites which is expected to be another prominent domain of research. Further, the advancements taking place exhibit the potential of the grinding process, suggesting that its future is bright and ever-growing.

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Section: Conventional Cooling Technique and 2 Sustainable Cooling Tec...mentioning

confidence: 99%

A comprehensive review on the grinding process: Advancements, applications and challenges

Kishore

Sinha

Singh

et al. 2022

Proceedings of the Institution of Mechanical Engineers, Part C:

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“…The development of higher cutting temperature at high machining speed often leads to poor surface finish and tool life due to thermal shock. Moreover, high cutting temperature leads to reduce the strength of the workpiece material, causing lower cutting forces at the cutting zone [ 18 – 20 ]. However, in some cases, dry machining is preferred for cost-saving and sustainability of the environment.…”

Section: Types Of Coolant Deliverymentioning

confidence: 99%

Recent progress and evolution of coolant usages in conventional machining methods: a comprehensive review

Kui

Islam

Reddy

et al. 2021

Int J Adv Manuf Technol

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This paper reviews recent progress and applications of usage of cutting fluids in conventional machining processes. In addition to reviewing the various conventional and advanced cooling techniques during machining, the paper also discusses the use of minimum quantity lubrication (MQL) in several types on metals such as steel, aluminum, alloy, and titanium alloys. Due to the toxicity of conventional cutting fluid resulting in ecological problems, the demand for environmentally friendly cutting fluid is rising. Therefore, natural vegetable oil is chosen as potential replacement as an environmentally friendly cutting fluid which fulfills the important aspects of biodegradability and sustainability. Application of vegetable oil-based cutting fluids under MQL techniques are also discussed. Moreover, the potential of palm oil as biodegradable and environmentally friendly natural vegetable oil-based metal-working fluids in MQL are reviewed.

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“…It was noted during the comparison of dry cutting, MQL, and cryogenic machining that the cryogenic technique is better in increasing tool life with the reduction of cutting temperature. With this product, life improved due to better surface quality [ 65 ].…”

Section: Sustainable Techniquesmentioning

confidence: 99%

Progressing towards Sustainable Machining of Steels: A Detailed Review

et al. 2021

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Machining operations are very common for the production of auto parts, i.e., connecting rods, crankshafts, etc. In machining, the use of cutting oil is very necessary, but it leads to higher machining costs and environmental problems. About 17% of the cost of any product is associated with cutting fluid, and about 80% of skin diseases are due to mist and fumes generated by cutting oils. Environmental legislation and operators’ safety demand the minimal use of cutting fluid and proper disposal of used cutting oil. The disposal cost is huge, about two times higher than the machining cost. To improve occupational health and safety and the reduction of product costs, companies are moving towards sustainable manufacturing. Therefore, this review article emphasizes the sustainable machining aspects of steel by employing techniques that require the minimal use of cutting oils, i.e., minimum quantity lubrication, and other efficient techniques like cryogenic cooling, dry cutting, solid lubricants, air/vapor/gas cooling, and cryogenic treatment. Cryogenic treatment on tools and the use of vegetable oils or biodegradable oils instead of mineral oils are used as primary techniques to enhance the overall part quality, which leads to longer tool life with no negative impacts on the environment. To further help the manufacturing community in progressing towards industry 4.0 and obtaining net-zero emissions, in this paper, we present a comprehensive review of the recent, state of the art sustainable techniques used for machining steel materials/components by which the industry can massively improve their product quality and production.

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A Review On Cooling Systems Used In Machining Processes

Cited by 27 publications

References 48 publications

A comprehensive review on the grinding process: Advancements, applications and challenges

A comprehensive review on the grinding process: Advancements, applications and challenges

Recent progress and evolution of coolant usages in conventional machining methods: a comprehensive review

Progressing towards Sustainable Machining of Steels: A Detailed Review

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