A review on physical vapor deposition-based metallic coatings on steel as an alternative to conventional galvanized coatings

Dan, Atasi; Bijalwan, Pavan; Pathak, Abhishek; Bhagat, A. N.

doi:10.1007/s11998-021-00564-z

Cited by 29 publications

(14 citation statements)

References 202 publications

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“…Electroplating has a variety of defects, encompassing leakage, blistering, and sanding, thus impeding its effectiveness [16]. Physical vapor deposition (PVD) is marked by low deposition rate and exorbitant equipment costs, and even more importantly, it is powerless for OFE's complex shapes [17,18]. Chemical vapor deposition (CVD) can cause excessive temperature in the vacuum chamber, and then resulting in the deformation of the matrix material [19,20].…”

Section: Introductionmentioning

confidence: 99%

Improving the anticorrosion property of outdoor fitness equipment via a novel Ti/Zr/Mo composite conversion coating

Wang

Qian

Huang

et al. 2023

Mater. Res. Express

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In recent years, a large number of outdoor fitness equipment have been newly built in China. In order to improve the anticorrosion property of outdoor fitness equipment, a new type of Ti/Zr/Mo conversion coating (TiZrMoCC) has been prepared on its surface. The surface morphology, element distribution, phase composition, and anticorrosion property were systematically measured, and the relationships between them were established. The results show that the optimal conversion temperature and time were 30 °C and 20 min, respectively. Under the optimal conversion parameters, the surface morphology of the TiZrMoCC is relatively flat and dense, and its phase compositions mainly consisted of TiO2, ZrO2, MoO3, Mo2O5 and Fe2O3, as well as a small quantity of Na3FeF6 and ZrF4. The TiZrMoCC could significantly reduce corrosion rate with the lower icorr, which is also confirmed by EIS results. The ACR of the TiZrMoCC decreased by nearly 63.5% compared to the Q235 matrix, and it has positive significance for protecting outdoor fitness equipment.

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Section: Introductionmentioning

confidence: 99%

Improving the anticorrosion property of outdoor fitness equipment via a novel Ti/Zr/Mo composite conversion coating

Wang

Qian

Huang

et al. 2023

Mater. Res. Express

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“…13 Thermal spray techniques have advantages such as a high deposition rate and low working temperature, but, generally, produce rough and porous coatings. 14 One technique that has stood out in metallizing polymers is PVD using direct current magnetron sputtering (DC-MS). The DC-MS provides several advantages, including a high deposition rate compared to other vacuum processes, 14,15 acceptable quality in filmsubstrate adhesion, and the ability to deposit films near room temperature.…”

Section: Introductionmentioning

confidence: 99%

“…14 One technique that has stood out in metallizing polymers is PVD using direct current magnetron sputtering (DC-MS). The DC-MS provides several advantages, including a high deposition rate compared to other vacuum processes, 14,15 acceptable quality in filmsubstrate adhesion, and the ability to deposit films near room temperature. 4,14 In addition, PVD methods are considered eco-friendly, as they do not produce toxic byproducts.…”

Section: Introductionmentioning

confidence: 99%

Sputtering: An eco‐friendly technique to obtain polymer‐metal hybrids

Moretti,

Recco,

Becker

2023

J of Applied Polymer Sci

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Among the methods commonly used to obtain polymer‐metal hybrids, sputtering has stood out for its ability to deposit thin films at room temperature. Another highlight is that it does not produce toxic gases or residues to the environment, making it an eco‐friendly solution. This work aimed to produce and characterize stainless steel (SS) films on acrylonitrile‐butadiene‐styrene (ABS) polymer using a magnetron sputtering with a direct current source. The ABS‐SS surface and interface, the ABS thermal behavior, and the film‐substrate adhesion quality were analyzed. The characterization techniques were atomic force microscopy and scanning electron microscopy to reveal the surface, x‐ray fluorescence spectroscopy to determine the chemical composition, and transmission electron microscopy to determine the phases on the ABS‐SS interface. The samples' thermal behavior was analyzed through thermogravimetry and differential scanning calorimetry. Method B from the ASTM D3359 standard qualitatively evaluated the film‐substrate adhesion. The characterizations showed that the ABS did not degrade significantly during SS deposition and that the sample had acceptable film‐substrate adhesion quality, making the technique and deposition parameters suitable for the obtention of this hybrid material.

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“…Zinc (Zn) applied via hot-dip galvanising (HDG) to steel corrodes 10-20 times [3] slower than the steel substrate. Further improvements have been achieved through binary (Zinc-Aluminium) (Zn-Al) and ternary (Zinc-Magnesium-Aluminium) (ZMA) alloying additions.…”

Section: Introductionmentioning

confidence: 99%

“…-derived metal loss for Zn and Zn-1Ca after immersion in pH 7 0.17 M NaCl containing 1 × 10 − 3 mol dm3 sodium phosphate for 24 h and 48 h. Sample Metal loss for 24 h (g m − 2 ) Metal loss for 48 h (g m − 2 ) Zn 5.12 ± 1.27 14.57 ± 1.74 Zn-1Ca 1.19 ± 0.42 7.01 ± 2.84…”

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confidence: 99%

Mechanistic Study on the Corrosion Behaviour of Zinc and Zinc-Calcium Alloys Designed for Enhanced Metallic Coatings in the Presence of Chloride and Phosphate Ions

Sullivan

Penney

Barker³

2022

SSRN Journal

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A review on physical vapor deposition-based metallic coatings on steel as an alternative to conventional galvanized coatings

Cited by 29 publications

References 202 publications

Improving the anticorrosion property of outdoor fitness equipment via a novel Ti/Zr/Mo composite conversion coating

Improving the anticorrosion property of outdoor fitness equipment via a novel Ti/Zr/Mo composite conversion coating

Sputtering: An eco‐friendly technique to obtain polymer‐metal hybrids

Mechanistic Study on the Corrosion Behaviour of Zinc and Zinc-Calcium Alloys Designed for Enhanced Metallic Coatings in the Presence of Chloride and Phosphate Ions

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