Microscale fluidics offers new avenues for teaching CAD, prototyping, fluid mechanics, heat and mass transfer, process engineering, control, and image analysis. Miniaturized fluid systems are implemented in credit card-sized, clear plastic 'chips' that host a network of conduits, chambers, filters, manifolds, and flow control devices. The chips are connected to programmable syringe pumps. With colored and fluorescent dyes, images and videos of flow characteristics and mixing can be captured, processed, and analyzed with low-cost CCD cameras and along with image processing software (ImageJ or MATLAB®). Moreover, heats of mixing, heats of reaction, and convective, conductive, and radiative heat transfer in fluid systems can be analyzed using thermal image infrared (8-12 microns) cameras. Student projects include CAD of microfluidic chips, fabrication of chips using a CO2 laser cutter, 3D-printer, or CNC mill; experimental setup on a desktop with programmable syringe pumps, sensors, and CCD and thermal infrared camera, experimentation, and analysis of images. We study concurrent and countercurrent heat exchangers, various active and passive mixers, heats of mixing between alcohols and aqueous salt solutions, and acid-base neutralization reactions. These laboratory projects provide instructive and accessible hands-on experimentation, at levels ranging from intuitive and visual to more analytical treatments, in subject areas of fluid mechanics, heat transfer, reaction engineering, image processing and machine vision, engineering modeling, and rapid prototyping. We emphasize skills and concepts gained for their relevancy to energy efficiency, sustainability, and green manufacturing.