Asymmetric films formed by flash-welding polyaniline nanofiber mats demonstrate rapid reversible actuation in the presence of select aqueous acids and bases. These continuous single component bending/curling actuators have several advantages over conventional dual component, bimorph actuators including ease of synthesis, large degree of bending, patternability and no delamination. The films are made through a controlled, facile, all aqueous process that yields water dispersed polyaniline nanofibers that are readily cast into films. Flash welding photothermally cross-links and melts the top surface of the nanostructured polymer producing an asymmetric film. The resultant cross-linked surface is quite dense and has a reduced number of protonic acid doping sites available. The film surface is therefore less susceptible to the protonic acid doping which expands the underlying high surface area nanofiber layer. Actuation occurs at a comparable or faster rate than bimorph actuators with an unprecedented > 720°bending relative to the initial flat position for a 2.5 cm length film. The collective movement of the individual nanofibers in the asymmetric film creates a large degree of actuation resembling natural muscle. These bending actuators could be developed for use in microtweezers, microvalves, artificial muscles, chemical sensors and/or patterned actuator structures.Polyaniline and other conducting polymers have been of interest for their actuation properties for more than two decades. [1][2][3][4][5][6][7][8] The actuation is due to the unique chemistry of conducting polymers, which generally swell reversibly with the incorporation of dopant ions and their associated solvent molecules. Previous work on polyaniline actuators has involved dispersing conventional polyaniline in highly polar solvents such as N-methyl pyrrolidinone for casting into fibers, [9][10][11] rods, [12][13][14] sheets, [5] layered bimorphs [15,16] and integrally skinned asymmetric membranes. [7,[17][18][19] Elongation or contraction of polyaniline films and fibers has been induced by oxidation state, electrostatic or conformational changes as well as combinations of all of these to create linear or bending movement depending on the initial structure. Typical bending actuators require the use of two or more different materials bound together to produce a bimorph. One material forms the active part that expands or contracts relative to the inactive part upon stimulation, thus inducing bending. Bending of bimorph structures has generally been limited to < 90°and problems with adhesion between the layers often leads to delamination especially with extended use. [20] Alternative bending structures have been proposed such as active dual layers, which expand and contract cooperatively.[21] Wang, et al. [7] made a major advance by developing integrally skinned asymmetric membrane (ISAM) bending polyaniline actuators. ISAMs use a single material processed so that one side of the film has much higher porosity than the other side. Doping induced swelling ...