Nickel is primarily used as an alloying metal. The other uses of nickel are in electroplating and batteries, and as catalysts. Sulfidic, oxidic nickel ores and various nickel bearing secondary materials, such as super alloy scrap, spent batteries and catalysts, dust etc., are potential sources for nickel production.Nickel-bearing ores/concentrates/other raw materials are treated either by hydrometallurgical or pyrometallurgical routes. In general, untreated or pretreated materials are leached in an ammoniacal or acidic medium. Sulfuric acid, hydrochloric acid or their mixtures are used for the dissolution/leaching of secondaries, such as super-alloy scrap. Thus-obtained leach solutions chiefly contain nickel and cobalt, along with other impurities, such as iron, copper, chromium, aluminum and silica. From such solutions, iron, chromium, aluminum, silica are removed by lime precipitation. Liquid-liquid extraction has been applied to many solutions to obtain either metals or salts in highly pure form. The most widely used extractants are phosphoric acid based alkyl phosphorous reagents D2EHPA, PC 88A, Cyanex 272, or their equivalents. These alkyl phosphorous acid extractants, although they extract both cobalt and nickel, have selectively for cobalt over nickel. [1][2][3][4][5][6] In our earlier studies, LIX 84I was used for the recovery of Ni(II) from ammoniacal sulfate liquor containing Ni: 20.5 g L -1 , Co: 0.2 g L -1 and (NH4)SO4: 23.6 g L -1. 7 Literature reveals that this extractant was extensively used for copper extraction. [8][9][10][11][12] Price and Reid 13 described the separation of nickel from cobalt, both present as amines, using modified LIX 84 I.In this paper, we report on the solvent extraction of nickel(II) from sulfate solutions using LIX 84I as the extractant. The parameters studied are: the effect of the pH, the extractant concentration, diluents, loading capacity of the extractant, regeneration and recycling, stripping, extraction behavior of associated metals and finally the development of a flow-sheet for the separation and recovery of copper(II), nickel(II) and zinc(II) from a typical synthetic sulfate solution using LIX 84I.
Experimental
Apparatus and reagentsA Perkin Elmer Model A300 atomic absorption spectrometer and a digital Digisun (DI 707 Model) pH meter with a combined glass electrode were used. The IR spectrum of the metal complex was recorded using a FTIR-Nicolet (USA)-740-spectrophotometer.A stock solution of a 0.1 mol dm -3 nickel(II) solution was prepared by dissolving the requisite quantity of Analar NiSO4 in distilled water. The nickel solution was standardized against a 0.05 mol dm -3 EDTA solution 14 using a murexide indicator. Working standard solutions were prepared by suitable dilution of this stock solution. LIX 84I is a proprietary product of M/s. Cognis is a 2-hydroxy-5-t-nonylacetophenonoxime having a molecular weight of ∼263 13 was used as such. Distilled kerosene (bp. 433 -473 K) was used as the diluent. All other chemicals and reagents used were of Analar grade.
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