A Study of the Interply Strengthening of CF/PA6 Composites Using Micro-Size Core-Shell Particles

Abstract

Thermoplastic composites have become increasingly popular due to their numerous benefits. To enhance the performance of fiber-reinforced thermoplastic composites, many research efforts have been made using various types of fillers. However, the high melting temperature and viscosity of thermoplastic polymer melt present a primary challenge in achieving uniform filler dispersion. Interply strengthening is one of the simplest and most cost-effective techniques for addressing this challenge. This study utilized micro-size core-shell particles that were dispersed using a sieve. The particles were carefully sprinkled onto the sieve, facilitating their controlled dispersion at the ply interface, after which fabric and thermoplastic films were laid on top. The resulting stacked arrangement was then processed using a hot consolidation cycle via compression molding to produce composite laminate. The impact of incorporating core-shell particles on the mechanical performance of carbon fiber-reinforced polyamide 6 (CF/PA6) laminates was investigated. Results showed that adding 4 wt% core-shell particles led to a maximum improvement of 58.99%, 25.62%, 41.56%, and 47.83% in flexural strength and modulus, interply shear strength, and compression strength, respectively, compared to the pristine composites. Stress-strain curves confirmed that the core-shell particles delayed matrix and interlaminar crack propagation. Furthermore, micrographic images indicated improved interaction of CSPs at the ply interfaces. These findings can improve the interply strength of thermoplastic composites and assist designers in achieving higher performance.