Cavitation instabilities in turbo-machinery such as cavitation surge and rotating cavitation are usually explained by the quasi-steady characteristics of cavitation, mass flow gain factor and cavitation compliance. However, there are certain cases when it is required to take account of unsteady characteristics. As an example of such cases, cavitation surge in industrial centrifugal pump caused by backflow vortex cavitation is presented and the importance of the phase delay of backflow vortex cavitation is clarified. First, fundamental characteristics of backflow vortex structure is shown followed by detailed discussions on the energy transfer under cavitation surge in the centrifugal pump. Then, the dynamics of backflow is discussed to explain a large phase lag observed in the experiments with the centrifugal pump.Keywords: Cavitation, Instability, Backflow, Cavitation Surge, Inducer, Centrifugal pump, Vortex
Backflow Vortex CavitationIndustrial pumps are usually required to operate in a wide range of flow rate with cavitation. In such cases, a system instability caused by cavitation may occur. This is called cavitation surge. Under low flow rates, a backflow occurs at the outer part of pump inlet due to excessive pressure difference across the blades near the leading edge. The backflow has a high tangential velocity due to the angular momentum imparted by the blades. The shear layer between the swirling backflow and straight main flow rolls up and forms a backflow vortex structure as shown in Fig.1. Backflow vortex cavitation occurs at the vortex core, as shown in Fig.2, if the pressure there becomes lower than the vapor pressure due to the centrifugal force on the vortical motion and the increase of the main flow velocity caused by the displacement effect of the backflow.For high speed turbo-pumps such as for rocket engines, an axial stage with high solidity is often attached at the inlet of centrifugal main pump, to improve cavitation performance. This axial stage is called "inducer". Since inducers are usually operated under cavitation, they are designed with a certain incidence angle to secure that the cavitation occurs only on the suction surface to prevent pre-mature head breakdown caused by the cavitation on the pressure surface. From this reason, inducers are operated with certain backflow even at the design point. So, we need to understand fundamental characteristics the backflow at the inlet.
Structure of Backflow VorticesTo show the fundamental characteristics of backflow vortex structure, we consider an inducer as shown in Fig.3 with the specifications given in Table 1, which is analogous to the liquid oxygen turbopump inducer for HII rocket. The picture in Fig.2 was taken at the design flow coefficient of φ d =0.078 and the cavitation number σ=0.050 at the rotational speed of N=3,000rpm. Figure 4 shows the profile of vortex filaments projected to meridional plane, measured by using a laser displacement sensor [1]. The upstream end of the vortex is attached to the pipe wall and the downstrea...