A versatile method for facile and reliable synthesis of colloidal particles with a size and composition gradient

Abstract

Colloidal particles play a pivotal role in numerous applications across various disciplines, many of which necessitate precise control over particle size and size distribution. Seeded growth reactions have been established as effective methods for reproducibly accessing tailor-made particles. However, conventional batch-wise syntheses only yield discrete particle sizes. With the increasing focus on complex structures in current research, there is a demand for innovative and adaptable techniques to produce colloidal particles with precise sizes and size distributions. The Controlled Emulsion Extraction Process (CrEEP) is capable of addressing this challenge. Here, we present in detail how this synthesis works and demonstrate its reliability and versatility. Our approach exploits the time-dependent particle growth and enables accessing dispersions of controlled particle size distributions. We highlight these possibilities through a variation of the monomer feed and feed composition, resulting in gradual changes in both size and glass transition temperature, respectively. Beyond its application to polymer particles, CrEEP can be seamlessly extended to other seeded-growth mechanisms, such as the silica Stöber synthesis. Consequently, the Controlled Extraction Stöber Process (CrESP) similarly yields a size gradient, showcasing the generality of this synthetic advancement. Graphical abstract