A Vertical Type Tandem Twin Roll Caster for Clad Strip Equipped with a Scraper

Haga, Toshio; Tsuge, Hiroshi; Ishihara, Takuya; Kumai, Shinji; Watari, Hisaki

doi:10.4028/www.scientific.net/kem.611-612.623

Cited by 8 publications

(5 citation statements)

References 3 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…The solidification temperature 657°C of the 1070 aluminum alloy strip was higher than the temperature 590°C of Al-30vol%SiC p . Therefore, the molten metal of Al-30vol%SiC p did not melt the 1070 strip [4,5]. The mechanism of the MDVTRC is simpler than that of the VTRCS.…”

Section: Experimental Conditionsmentioning

confidence: 96%

Casting of Clad Strip of Al-SiC<sub>p</sub>, Magnesium Alloy Hard-Brittle Light Material by a Twin Roll Caster

Haga¹,

Okamura²,

Watari

et al. 2017

MSF

Self Cite

View full text Add to dashboard Cite

Casting of clad strip consisting of Al-30vol%SiCp and 1070 aluminum alloy, and clad strip consisting of AM60 magnesium alloy and AZ121 magnesium alloy was carried out in an oxidizing atmosphere by two types of twin roll casters. One was the vertical type twin roll caster equipped with a scraper and the other was the melt drag type vertical type twin roll caster, both operating at a speed of 30 m/min and a roll load of 0.2 kN/mm. The clad strip of the aluminum alloys could be cast by both twin roll casters. The clad strip of the magnesium alloys could be cast only by the vertical caster equipped with a scraper. The clad strips were bonded strongly at the interface in spite of the high roll speed and the low roll load.

show abstract

Section: Experimental Conditionsmentioning

confidence: 96%

Casting of Clad Strip of Al-SiC<sub>p</sub>, Magnesium Alloy Hard-Brittle Light Material by a Twin Roll Caster

Haga¹,

Okamura²,

Watari

et al. 2017

MSF

Self Cite

View full text Add to dashboard Cite

show abstract

“…10) In recent years, a large amount of research work has been conducted on fabricating LMCMs by TRC processes, mainly focusing on the process layout scheme, numerical simulation method, metal component collocation, and product quality control. Haga et al [11][12][13][14][15][16] carried out experimental studies to develop novel TRC processes using both liquid substrate and liquid cladding, such as single-roll caster, twin-roll caster, three-roll caster, and multistage tandem caster, etc. The process stability and the critical technical problems of high-speed TRC processes were analyzed.…”

Section: Introductionmentioning

confidence: 99%

A Review of the Twin-roll Casting Process for Complex Section Products

Huang

2020

ISIJ Int.

View full text Add to dashboard Cite

Complex section products have significant lightweight and functional characteristics, and the twin-roll casting (TRC) is characterized by high efficiency and short flow. Hence, the TRC process for fabricating complex section products combines both advantages and will have a broader market demand and application prospect. In this paper, the research progress in recent years is reviewed, and novel TRC processes are divided into three categories according to the product section characteristics, namely transverse variable profiled strip, longitudinal variable profiled strip, and circular section products. The essence of the TRC process of complex section products is to change the steady-state characteristics in time series and the uniform characteristics in spatial distribution into transient or nonuniform. The technical principle, deformation characteristics, influence mechanism, are systematically analyzed. The current challenges and future directions of the TRC process are discussed.

show abstract

“…The waste particles that have not been thrown into the milling room will remain on the road, and are collected by the slipper and scraper, which cause resistance and impact to the slipper and scraper. Therefore, the quality of the throwing effect affects the pavement milling effect of the slipper and the scraper [1][2][3]. The improvement of the throw-out plate structure and the installation angle has a direct effect on the throwing waste effect.…”

Section: Introductionmentioning

confidence: 99%

The influence of the installation angle and structure design of the throw-out plate on the effect of throwing waste

Fang

Zhang

et al. 2018

IOP Conf. Ser.: Mater. Sci. Eng.

View full text Add to dashboard Cite

Abstract. The efficiency of throwing waste is the main performance index of pavement milling machine. Structure design, installation angle and surface treatment of the throw-out plate have a direct impact on the efficiency of throwing waste. On the full factorial design, the structural form and installation angle of the throw-out plate are the influencing factor, and the number of throwing waste is the evaluation index by dynamic analysis. The wear resistance of the improved throw-out plate is tested and analysed. At the same time, the plasma surfacing process is used to optimize and verify the wear resistance. The results show when the throw-out plate has no groove and the installation angle is 0°, the number of throwing waste is the most and the quantity of waste is 3340. Without surface strengthening, the wear resistance of the new throw-out plate is 0.614g -1. With surface strengthening, the wear resistant of the improved throw-out plate increases to 9.174g -1. The unimproved throw-out plate is about 1500 hours. Through the contrast experiment, wear time per unit thickness of the improved throw-out plate enhances 300 hours to 600 hours, which provide important guidance for structure design and process design. IntroductionMilling efficiency and pavement effect are important indexes for the performance of milling machine. With the optimization design and material process improvement of rotor cutters, milling efficiency has been significantly improved, and the research of milling effect has also been significantly improved through the wear resistance improvement of sliding shoes and scrapers. To avoid the accumulation of waste particles in the milling room, the throw-out plate is designed on the milling drum and the waste of the rotor tool surface is thrown into the milling room. The waste particles that have not been thrown into the milling room will remain on the road, and are collected by the slipper and scraper, which cause resistance and impact to the slipper and scraper. Therefore, the quality of the throwing effect affects the pavement milling effect of the slipper and the scraper [1][2][3]. The improvement of the throw-out plate structure and the installation angle has a direct effect on the throwing waste effect.Many experts have done much research on the milling system design and the milling efficiency. According to the milling process and structure forms, Ma P. Y. et al. [4] established the mathematical model of motor drive system to analyze and discuss and the relationship between the load and the speed. Gao L. et al. [5] has designed different milling drum surface, milling speed and milling depth, which

show abstract

A Vertical Type Tandem Twin Roll Caster for Clad Strip Equipped with a Scraper

Cited by 8 publications

References 3 publications

Casting of Clad Strip of Al-SiC<sub>p</sub>, Magnesium Alloy Hard-Brittle Light Material by a Twin Roll Caster

Casting of Clad Strip of Al-SiC<sub>p</sub>, Magnesium Alloy Hard-Brittle Light Material by a Twin Roll Caster

A Review of the Twin-roll Casting Process for Complex Section Products

The influence of the installation angle and structure design of the throw-out plate on the effect of throwing waste

Contact Info

Product

Resources

About